Tag Archives: 28mm planetary gearbox

China best China Motor 28 Series 28mm 4: 1 Planetary Geared Reducer Mini Stepper for Harvester gearbox definition

Product Description

Products Description

Product Paramenters

MODEL FLE28 Reduction ratio Number of stage
Nominal Output Torque N.m 4 3.71  L1
4 5.18 
6 13.70  L2
6 19.20 
6 27.00 
6 51.00  L3
6 71.00 
6 99.00 
6 139.00 
Sudden Stop Torque N.m 2 times of nominal output torque
Nominal Input Speed rpm 1000
Max Input Speed rpm 2000
Max Radial Load N 160
Max Axial Load N 60
Efficiency % 90 L1
81 L2
73 L3
Backlash arcmin ≤60 L1
≤75 L2
≤90 L3
Noise dB ≤60
Protection Level IP 54
Life Span h 20000
Working Temp. -20°~+150°
Lubrication Method   Permanent Lubrication
Weight kg ≈0.18 FLE28-L1
≈0.20 FLE28-L2
≈0.25 FLE28-L3

 

Company Profile

Certifications

Exhibition

Product packaging

 

 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Planetary Reducer
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Four-Step
Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

  • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
  • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
  • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
  • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

  • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
  • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
  • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
  • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China best China Motor 28 Series 28mm 4: 1 Planetary Geared Reducer Mini Stepper for Harvester   gearbox definition		China best China Motor 28 Series 28mm 4: 1 Planetary Geared Reducer Mini Stepper for Harvester   gearbox definition
editor by CX 2023-10-25

China Planetary Gearbox 28mm Low Noise Gearbox cycloidal gearbox

Product Description

Solution Requirements

housing material output bearing Radial load(10mm from flange) Shaft axial load Shaft press repair force Max Shaft Radial engage in Shaft conclude enjoy Backlash beneath no-load
Metallic Ball bearings ≤20N ≤10N ≤60N ≤0.08mm ≤0.3mm ≤1.5°

*Load relates to pace,real price relies upon on various predicament.

Pinion Requirements

Module No.of tooth Pressure Angle Gap Diameter Reduction Ratio
.5 ten twenty φ2.5 1/six

Gearbox Specs

Reduction Ratio Rated Torque(NM) Intermittent Torque(NM) Efficiency(%) Duration L(mm) Bodyweight(g) Levels
one/six .2 .six 81% 28.5 a hundred and five 1

FAQ
Q: How to purchase?
A: ship us inquiry → receive our quotation → negotiate information → confirm the sample → sign agreement/deposit → mass production → cargo prepared → balance/shipping → further cooperation.
Q: How about Sample buy?
A: Sample is obtainable for you. you should contact us for particulars. 
Q: Which shipping way is avaliable?
A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are available.The other delivery ways are also obtainable, you should make contact with us if you require ship by the other shipping and delivery way. 
Q: How long is the provide?
A: Devliver time relies upon on the amount you purchase. normally it requires 15-twenty five working times.
Q: My package deal has lacking goods. What can I do?
A: Remember to make contact with our help team and we will confirm your buy with the package deal contents.We apologize for any inconveniences. 
Q: How to confirm the payment?
A: We acknowledge payment by T/T, PayPal, the other payment ways also could be recognized,Make sure you speak to us just before you pay out by the other payment techniques. Also thirty-50% deposit is available, the harmony income need to be compensated prior to transport.
 

US $30
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Type: Planetary Gear Box

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

housing material output bearing Radial load(10mm from flange) Shaft axial load Shaft press fix force Max Shaft Radial play Shaft end play Backlash under no-load
Metal Ball bearings ≤20N ≤10N ≤60N ≤0.08mm ≤0.3mm ≤1.5°

###

Module No.of teeth Pressure Angle Hole Diameter Reduction Ratio
0.5 10 20 φ2.5 1/6

###

Reduction Ratio Rated Torque(NM) Intermittent Torque(NM) Efficiency(%) Length L(mm) Weight(g) Stages
1/6 0.2 0.6 81% 28.5 105 1
US $30
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Type: Planetary Gear Box

###

Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

housing material output bearing Radial load(10mm from flange) Shaft axial load Shaft press fix force Max Shaft Radial play Shaft end play Backlash under no-load
Metal Ball bearings ≤20N ≤10N ≤60N ≤0.08mm ≤0.3mm ≤1.5°

###

Module No.of teeth Pressure Angle Hole Diameter Reduction Ratio
0.5 10 20 φ2.5 1/6

###

Reduction Ratio Rated Torque(NM) Intermittent Torque(NM) Efficiency(%) Length L(mm) Weight(g) Stages
1/6 0.2 0.6 81% 28.5 105 1

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China Planetary Gearbox 28mm Low Noise Gearbox     cycloidal gearbox	China Planetary Gearbox 28mm Low Noise Gearbox     cycloidal gearbox
editor by czh 2023-01-23

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