Tag Archives: extruder single screw

China wholesaler Zlyj-173-12.5 Horizontal Single Screw Extruder Gear Reducer gearbox design

Product Description

 

Product Description

This gearbox is designed for plastic extrusion machine. It  meet JB/T9040-1999 standard.  The gear is made of high-strength alloy steel and hardened by carburizing and quenching. The accuracy of grinding teeth is higher than Level 6 and the hardness is HRC 54-62. In the front of output shaft,we assemble a thrust bearing with  high safety factor to bear the extrusion pressure of screw.

Detailed Photos

 

Loading capacity sheet of CHINAMFG and ZSYJ reduction gearboxes
Type ZLYJ ZSYJ
Spec     * * * * * * * * * * * *
112 133 146 173 200 225 250 280 315 330 375 395 420 450 500 560 630 450 560 530
-8 -8 -10 -12.5 -12.5 -16 -16 -16 -16 -16 -16 -16 -16 -12 -20 -20 -20 -32 -57 -44
                                         
Normal input power(kw) n=1500rpm
Ordinary reliable 15 22 30.8 39 55 75 82.5 116 171 _ 260 300 315 332 450 600 825 240 240 370
High reliable 10 15 18.3 30.8 45 60 67 75 116 207 207 240 250 266 350 550 675 200 220 315
                                         
  Allowable output torque(N.m)
Ordinary reliable 800 1165 1962 2484 4379 6568 7643 11822 17427 _ 26497 3571 32102 38599 5571 76433 105095 48917 87134 103694
High reliable 525 764 1165 1962 3583 5334 6306 7643 11822 21000 21096 24380 25478 33885 44566 70063 85978 40764 79873 88280

Recommended parameters of single-screw extruder machine reduction gearbox(Optional)
Type Spec. Power/Kw Speed-Input Speed-Output Load torque/N.m Axial force/KN Screw diameter Length-Diameter Ratio
ZLYJ 112-8 5.5 800 100 525 35 less than 35 25:1
113-8 6 800 100 764 39 50 25:1
146-10 11 1000 100 1050 54 55 25:1
173-10 18.5 900 90 1962 110 65 25:1
200-12.5 30 1000 80 3581 155 75 25:1
225-12.5 45 1000 80 5371 180 90 25:1
250-16 55 1120 70 7503 192 105 25:1
280-16 75 960 60 7643 258 110 25:1
315-16 85 960 60 13528 287 120 25:1
330-16 110 960 60 17528 360 135 25:1
375-16 132 960 60 21008 390 150 25:1
395-16 185 960 60 29442 400 160 25:1
420-16 160/220 960 60 31831 430 160/170
450-20 213 1000 60 40640 500 180 25:1
500-20 220 1000 50 42571 550 180 25:1
560-17 440 1000 50 84034 700 200 25:1
630-10 540 1000 50 15712 770 250 25:1
ZSYJ 450-32 200 1500 47 4 0571 500 165 25:1
560-57 220 1500 26 80802 700 190 25:1

Company Profile

Zhe jiang yifan gear box group CO., LTD was set up in 1970. It specializes in developing and producing small and medium-sized marine gearboxes, plastic extruder slowdown bins, Z4 DC motors,generators and so on.There are mainly 300 moreproduction equipments,including more than60 big,fine and expensive ones. The area of our company is 110, 000 square meters.There are 350 staff,and 25%of the total number are the middle and senior technical members. Since the venture,we commit toresearching and developing new products,and keeping improving the technology. We pay great attention to the after-salesservice. All of these efforts increase the developing footsteps of our company. We have strong technical strength , sophisticatedprocessing equipments,advanced products detection equipments,and own a complete security system including productsdesigned,mechanical processing,unit assembly,testing before coming out from the factory and after-sales service. Ourproducts have passed the ISO9001 Quality System Certification.

 

Certifications

 

 

Our Advantages

1: High transmission efficiency
2: Smooth operation and low noise
3: Small size and high carrying capacity.
4: Easy to disassemble and easy to install.

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Application: Machinery
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China wholesaler Zlyj-173-12.5 Horizontal Single Screw Extruder Gear Reducer   gearbox design		China wholesaler Zlyj-173-12.5 Horizontal Single Screw Extruder Gear Reducer   gearbox design
editor by CX 2023-10-11

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Our items are manufactured by contemporary computerized equipment and tools. we are self-confident to offer our customers flexible and diversified solutions. We examine every single piece of bearing by ourselves prior to supply. EPTT Brand ZLYJ Series EPTT For One Screw Plastic Extruder

EPTT Information
EstabEPTTd in 1979, EPTTngyin EPTT EPT EPTT, Ltd. is positioned in Countrywide EPT-tech DeveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment Zone of EPTTngyin, EPTTngsu, EPTT. With far more than 38 years’ experience in study and deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment of EPT EPTT products, the factory handles an area of 87,000 square meters. ISO9001 qualified in 1999, we have high competent R ampD engineer team and manufacturing talents as effectively as initial-class processing and tests equipments.

Product Description
JHM/JHMLZLYJZSYJ Collection EPTT is a EPT gadget with large-precision and challenging tooth surface and thrust bearing designed to match with screw extruders. It is developed according to stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd ZBJ19009-88. The principal parts are created of large toughness alloy metal. The EPTs are produced by way of carburizing quenching hardening, and EPT grinding. Its precision is up to Quality six (GB10095-88). Thrust bearing with more than-specification is mounted on the front end of hollow output shaft to accommodate screw back again force forces. The EPTT device is modest volume, high carry capacity, stable EPT, lower sound and substantial effectiveness.

EPTnical Parameter:

Centre distance of lower pace phase(mm) Ratio(i) Screw diameter(mm) Allowable output torque(N. m) Allowable aXiHu (West EPT) Dis.al thrust(kN)
112 – 800 six.three – 90 thirty – 250 510 – 183600 35 – 1200

Our factory:

FAQ
Are you investing organization or company ?
A: We are company.
Q: How EPTT is your supply time?
A: EPTTly it is inside of 10 daEPTTif the goods are in stock, for goods created as for each get, it is within 35 daEPTTafter confirmation of get.
Q:How EPTT need to I hold out for the opinions following I send out the enquiry?
A: Usually In twelve hours.
Q:What information should I give you to affirm the merchandise?
A: Design/Size, EPTT Ratio, Velocity, Shaft directions amp OrEPTTquantity and so on.
Q: EPT EPTT is your item warranty?
A:We supply 12 months guarantee from departure day of the goods.
Q: What is your payment terms?
T/T 100% in EPT for amount much less than USD10000.-, 30% T/T in EPT ,harmony ahead of cargo for quantity previously mentioned USD10000.-
If you have any other inquiries, make sure you come to feel totally free to get in touch with us below:

HOW TO Contact US?
Send your Inquiry Specifics in the Below, click quotSend quot Now!
Also you can get in touch with us through adhering to approaches:

Tel: 15358026079

Website:

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Our products are created by contemporary computerized equipment and products. A lot more importantly, we make specific components according to supplied drawings/samples and warmly welcome OEM inquiries. The group has taken component in the producing and revising of ISO/TC100 global chain common many a long time in good results and hosted the 16th ISO/TC100 Global once-a-year conference in 2004. EPTTngyin EPTT JHML Series Velocity EPTT for One Screw Extruder

Company Data

With over thirty years’ experience in the business, EPTTngyin EPTT EPTT Co., Ltd is a specialist designer and producer of challenging tooth floor EPTTes, which is also a director unit of EPTT EPTT EPTTry Industry Affiliation.
The firm’s principal products incEPTT cylinEPTTEPTT collection (ZDY, ZLY, ZSY), conical cylinEPTTEPTT EPTT sequence (DBY, DCY), stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd modularized blended Gear motor sequence (JCH, JCB), JCP collection planetary EPTT EPTT, JCK sequence helical-EPTTl EPTT EPTT, TY series coaXiHu (West Lake) Dis.al tough tooth surface EPTT EPTT and some dedicated EPTTes, which are widely utilized in rubber and plastic, ports, metallurgy, mining, creating materials, petrochemical, and other EPTT.
The business continually introduces domestic and international EPTT production products and processing EPTT, with all varieties of large and medium-sized CNC hobbing EPTT, CNC profile grinding EPTT, CNC machining cEPTTr, with expert program box-sort multi-function furnace and pit- kind carburizing furnace, EPTT screening cEPTTr and other EPTT processing and screening equipment.
The company has estabEPTTd the mechanical analysis institution with skilled and technical elite. Our ongoing investigation and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment is for supplying exceptional 1st-class EPTT EPTT equipment for our customers Region-wide advertising and marketing and service network is to ensure best soon after-product sales support.

Short Introduction:

ZLYJ /JHML sequence single screw extruEPTTEPTT bins are higher precision hardening tooth flank EPTT element with thrust bearing housing. They are made for plastic screw-rod extruEPTTaccording to ZBJ19009-88. The EPTTs and axes are created of substantial energy alloy metal. The EPTTs are created by way of carburizing hardening, precision grinding. Its precision is up to Quality six(GB10095-88). Hardness of tooth flank is EPTC54-62. Thrust bearing is in entrance of output hollow shaft to accommodate screw-rod again stress forces. EPTTs, oil seals and some other stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd models are quality items and they can also be EPTTed merchandise to meet customers’ requirements. This type of velocity EPTT has the characteristic of tiny quantity, higher load potential, steady EPTT, reduced noise, higher effectiveness. They properties achieve levels of foreign products of the very same kind and it can just take area of them.

Company Info

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  in Bareilly India  sales   price   shop   near me   near me shop   factory   supplier Jiangyin Gearbox Jhml Series Speed Reducer for Single Screw Extruder manufacturer   best   Cost   Custom   Cheap   wholesaler

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Trying to keep in head that great services is the crucial to cooperating with customers, we attempt to satisfy high good quality specifications, provide aggressive prices and ensure prompt supply. The group has taken part in the creating and revising of ISO/TC100 intercontinental chain common several years in good results and hosted the sixteenth ISO/TC100 Worldwide annual meeting in 2004. It has proven stable cooperation with a lot of effectively recognized universities and institutes in china this kind of as, Zhejiang University, Jilin University, Technological committee of nationwide chain push regular, Institute of countrywide chain travel, Zhejiang software engineering substance institute, Huhan material protection institute and it cooperated to discovered China Initial Car chain institute with National chain generate institute. EPTT Model ZLYJ Series EPTT for Solitary Screw Extruder

Organization Data
EstabEPTTd in 1979, EPTTngyin EPTT EPTT Co., Ltd. is found in Nationwide Large-tech DeveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment Zone of EPTTngyin, EPTTngsu, EPTT. With far more than 38 years’ expertise in research and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment of EPTT EPTT goods, the manufacturing unit covers an area of 87,000 square meters. ISO9001 certified in 1999, we have higher experienced R ampD engineer group and producing talents as nicely as 1st-class processing and testing equipments.

The organization items have two components: StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd merchandise and non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd merchandise. The stand goods, incXiHu (West Lake) Dis.Hu (West Lake) Dis. ZDY ZLY ZSY DBY DCY TY ZJY NGW QJ and QY EPTT. In orEPTTto fulfill the market requires, EPTT cultivated and create up the a higher top quality R amp D crew with substantial extensive strengths, which has participated in the design and style and manufacturing of big batches of non stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd EPTT EPTTes, incXiHu (West Lake) Dis.Hu (West Lake) Dis. three types: EPTT and plastic EPTT EPTT, metallurgical EPTTs EPTT and loading EPTTs EPTT. Of these goods, the ZLYJ single screw extruEPTTEPTT and SZ double screw extruEPTTEPTT have been accepted inside of the exact same industry as stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd products.

FAQ
Are you trading business or maker ?
A: We are company.
Q: How EPTT is your delivery time?
A: EPTTly it is inside ten daEPTTif the products are in stock, for merchandise created as per purchase, it is inside 35 daEPTTafter affirmation of order.
Q:How EPTT should I hold out for the feedback after I send out the enquiry?
A: Typically Inside twelve several hours.
Q:What information need to I give you to validate the product?
A: Design/Size, EPTT Ratio, Speed, Shaft instructions amp OrEPTTquantity and many others.
Q: Hong EPTT is your solution warranty?
A:We supply 12 months warranty from departure day of the items.
Q: What is your payment conditions?
T/T a hundred% EPTT for sum considerably less than USD10000.-, 30% T/T EPTT ,harmony before cargo for sum earlier mentioned USD10000.-
If you have any other concerns, make sure you come to feel free to make contact with us below:

HOW TO Make contact with US?
Ship your Inquiry Information in the Under, simply click quotSend quot Now!
Also you can speak to us by means of subsequent ways:

Tel: 15358026079

Internet site:

  in Bhiwandi India  sales   price   shop   near me   near me shop   factory   supplier Duoling Brand Zlyj Series Gearbox for Single Screw Extruder manufacturer   best   Cost   Custom   Cheap   wholesaler

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  in Milwaukee United States  sales   price   shop   near me   near me shop   factory   supplier High Loading Capacity Zlyj 630 Gear Reducer for Single Screw Extruder manufacturer   best   Cost   Custom   Cheap   wholesaler

Our products are manufactured by contemporary computerized machinery and products. Additionally, WE CAN Make Tailored VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Goods According TO CUSTOMERS’ DRAWINGS. We are searching ahead to building profitable organization interactions with new customers about the globe in the potential. High Loading Ability ZLYJ 630 Equipment EPTT for Solitary Screw Extruder

Business Data
EstabEPTTd in 1979, EPTTngyin EPTT EPTT Co., Ltd. is found in Nationwide Substantial-tech DeveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment Zone of EPTTngyin, EPTTngsu, EPTT. With more than 38 years’ expertise in research and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment of EPTT EPTT items, the manufacturing unit handles an location of 87,000 sq. meters. ISO9001certified in 1999, we have large competent R ampD engineer team and producing abilities as properly as very first-course processing and tests equipments.
Solution Functions
ZLYJ series pace EPTTs are large precision hardening tooth flank EPTT part with thrust bearing housing. They are designed for plastic screw-rod extruEPTTaccording to ZBJ19009-88. The EPTTs and axes are produced of high toughness alloy metal. The EPTTs are manufactured by way of carburizing hardening, precision grinding. Its precision is up to Grade six(GB10095-88). Hardness of tooth flank is EPTC54-62. Thrust bearing is in entrance of output hollow shaft to accommodate screw-rod back again strain forces. EPTTs, oil seals and some other stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd models are quality goods and they can also be EPTTed items to satisfy customers’ requirements. This kind of pace EPTT has the attribute of modest quantity, substantial load ability, stable EPTT, minimal sounds, large effectiveness. They qualities reach ranges of international goods of the identical sort and it can get spot of them.

Operating Conditions:
1. Input shaft rotation pace is not more than 1500r/min.
2. Its ambient temperature range is inside to 35 centigrade. If it is decrease than centigrade, pre-heating of the lubricant will be essential just before begin-up, whilst cooling is recommended in situation of a temperature higher than 35 centigrade.
HOW TO Contact US?
Send out your Inquiry Information in the Beneath, simply click quotSend quot Now!
Also you can contact us by means of following approaches:

Tel : 15358026079

Web site:

  in Milwaukee United States  sales   price   shop   near me   near me shop   factory   supplier High Loading Capacity Zlyj 630 Gear Reducer for Single Screw Extruder manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Milwaukee United States  sales   price   shop   near me   near me shop   factory   supplier High Loading Capacity Zlyj 630 Gear Reducer for Single Screw Extruder manufacturer   best   Cost   Custom   Cheap   wholesaler