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China wholesaler Zlyj-173-12.5 Horizontal Single Screw Extruder Gear Reducer gearbox design

Product Description

 

Product Description

This gearbox is designed for plastic extrusion machine. It  meet JB/T9040-1999 standard.  The gear is made of high-strength alloy steel and hardened by carburizing and quenching. The accuracy of grinding teeth is higher than Level 6 and the hardness is HRC 54-62. In the front of output shaft,we assemble a thrust bearing with  high safety factor to bear the extrusion pressure of screw.

Detailed Photos

 

Loading capacity sheet of CHINAMFG and ZSYJ reduction gearboxes
Type ZLYJ ZSYJ
Spec     * * * * * * * * * * * *
112 133 146 173 200 225 250 280 315 330 375 395 420 450 500 560 630 450 560 530
-8 -8 -10 -12.5 -12.5 -16 -16 -16 -16 -16 -16 -16 -16 -12 -20 -20 -20 -32 -57 -44
                                         
Normal input power(kw) n=1500rpm
Ordinary reliable 15 22 30.8 39 55 75 82.5 116 171 _ 260 300 315 332 450 600 825 240 240 370
High reliable 10 15 18.3 30.8 45 60 67 75 116 207 207 240 250 266 350 550 675 200 220 315
                                         
  Allowable output torque(N.m)
Ordinary reliable 800 1165 1962 2484 4379 6568 7643 11822 17427 _ 26497 3571 32102 38599 5571 76433 105095 48917 87134 103694
High reliable 525 764 1165 1962 3583 5334 6306 7643 11822 21000 21096 24380 25478 33885 44566 70063 85978 40764 79873 88280

Recommended parameters of single-screw extruder machine reduction gearbox(Optional)
Type Spec. Power/Kw Speed-Input Speed-Output Load torque/N.m Axial force/KN Screw diameter Length-Diameter Ratio
ZLYJ 112-8 5.5 800 100 525 35 less than 35 25:1
113-8 6 800 100 764 39 50 25:1
146-10 11 1000 100 1050 54 55 25:1
173-10 18.5 900 90 1962 110 65 25:1
200-12.5 30 1000 80 3581 155 75 25:1
225-12.5 45 1000 80 5371 180 90 25:1
250-16 55 1120 70 7503 192 105 25:1
280-16 75 960 60 7643 258 110 25:1
315-16 85 960 60 13528 287 120 25:1
330-16 110 960 60 17528 360 135 25:1
375-16 132 960 60 21008 390 150 25:1
395-16 185 960 60 29442 400 160 25:1
420-16 160/220 960 60 31831 430 160/170
450-20 213 1000 60 40640 500 180 25:1
500-20 220 1000 50 42571 550 180 25:1
560-17 440 1000 50 84034 700 200 25:1
630-10 540 1000 50 15712 770 250 25:1
ZSYJ 450-32 200 1500 47 4 0571 500 165 25:1
560-57 220 1500 26 80802 700 190 25:1

Company Profile

Zhe jiang yifan gear box group CO., LTD was set up in 1970. It specializes in developing and producing small and medium-sized marine gearboxes, plastic extruder slowdown bins, Z4 DC motors,generators and so on.There are mainly 300 moreproduction equipments,including more than60 big,fine and expensive ones. The area of our company is 110, 000 square meters.There are 350 staff,and 25%of the total number are the middle and senior technical members. Since the venture,we commit toresearching and developing new products,and keeping improving the technology. We pay great attention to the after-salesservice. All of these efforts increase the developing footsteps of our company. We have strong technical strength , sophisticatedprocessing equipments,advanced products detection equipments,and own a complete security system including productsdesigned,mechanical processing,unit assembly,testing before coming out from the factory and after-sales service. Ourproducts have passed the ISO9001 Quality System Certification.

 

Certifications

 

 

Our Advantages

1: High transmission efficiency
2: Smooth operation and low noise
3: Small size and high carrying capacity.
4: Easy to disassemble and easy to install.

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Application: Machinery
Function: Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Can you explain the different types of gear reducers available in the market?

There are several types of gear reducers commonly used in industrial applications:

1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.

2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.

3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.

4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.

5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.

6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.

7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.

8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.

Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.

China wholesaler Zlyj-173-12.5 Horizontal Single Screw Extruder Gear Reducer   gearbox design		China wholesaler Zlyj-173-12.5 Horizontal Single Screw Extruder Gear Reducer   gearbox design
editor by CX 2023-10-11

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  in Dehradun India  sales   price   shop   near me   near me shop   factory   supplier Plastic Sheet Crushing Material Semi-Automatic Stainless Steel Horizontal Screw Mixer manufacturer   best   Cost   Custom   Cheap   wholesaler

The substantial precise CNC products, such as Slow-feeding wire-reduce device, jig grinding device and electrical discharge machine, makes certain the prime high quality precision of mould processing, with the substantial efficient and environmental protection acid rolling line becoming the greatest uncooked content converting tools in the discipline in china The wildly use of automatic milling device, substantial-speed automatic feeding punch, substantial pace automatic rolling and assembling machine ensures the higher top quality and efficiency of elements and chain generating. With many years’ experience in this line, we will be reliable by our rewards in aggressive price, a single-time shipping, prompt reaction, on-hand engineering help and excellent after-product sales services.Moreover, all our creation methods are in compliance with ISO9001 specifications. Additionally, all our manufacturing processes are in compliance with ISO9002 standards.

Description of the horizontal screw mixer
It is composed of U-form holder,belt stirring blade and the EPT EPT component.The EPT can be manufactured of EPT Metal and Stainless Metal. It can be also outfitted with the jacket for the holder. It can warmth, great or EPT in the jacket. The within force of the jacket is much less than .one Mpa (The pressure can be personalized). Two layers or 3 levels spiral blade tends to make the convection of the content to accomplish the miXiHu (West Lake) Dis.ng effect quickly. There is a discharging valve in the center of the holder base.

Software:

It is employed for the sound-strong (powEPTand powder) separation and the sound-pulp (powEPTand pulp liquid) separation these kinds of as in the industry of the pesticides,veterinary medications,food,chemical substances,biology,aquaculture,EPT,refractory supplies,plastics,compound ferEPTzers,etc.

Functioning principle

The horizontal screw mixer is EPTn by the internal and outer spiral rods mounted on the miXiHu (West Lake) Dis.ng shaft to EPT the materials in the barrel so that the mixer can switch the substance in the barrel to the maXiHu (West Lake) Dis.mum extent.The rods are designed to be opposite amongst the interior/outer spiral rods and still left/rigEPT spiral rods.When the mixer is working,the interior spiral rod bring the material around the aXiHu (West Lake) Dis.s to rotate aXiHu (West Lake) Dis.ally and the aXiHu (West Lake) Dis.s is pushed to the two sides from the inside.The outer spiral rod EPTs the materials near the barrel wall to rotate aXiHu (West Lake) Dis.ally and the aXiHu (West Lake) Dis.s is pushed to the inside of from equally sides.Then it will make the components convection circulation and shearing mixing in the barrel to make the components are quickly and uniformly combined in a limited time.

About the EPT of the mixer

one. For the small mixer,the EPT with immediate link will be utilised.It has the advantage of easy framework,high trustworthiness and handy upkeep.

two. For the massive mixer,it will be EPTn by the EPT with belt pulley.It has the benefit of guarding the EPT factors in the course of overload.

Personalized parts for your choice:

one.EPT:EPT steel/304SS/316LSS/321SS/Manganese metal

2.Surface treatment method:Sand blasting/poEPTng/anti-corrosion painting

3.EPT:Typical motor/Anti-explosion motor/frequency conversion motor/higher efficiency an power-preserve motor/high defense level motor/motor with differential voltage

4.EPT:R/K/F collection EPT EPT,cycloidal pin wheel EPT,EPT EPT EPT,planetary EPT EPT

5.Approach of link:Immediate link,wheel pulley link,EPT coupling link

6.Far more selection for the technique of opening

7.In accordance to the use of the opening,we can open up the mirror gap,cleansing doorway,feeding mouth,vent,dust revoming outlet.

eight.Technique of opening:Flange stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd opening or fast open up opening with cover

Diverse designs of the Horizontal Screw Mixer

Pre-sale and following-sale support
Pre-sale provider:
one.Your inquiry will be replied within six hrs.
2.Help you to choose suited design
three.Design and style totally in accordance to your demands

After-sale support:
1.Give twelve months guarantee interval and you will have our EPT assist without end
two.Engineering offered to provide the service to your EPTry overEPT

Frequently asked inquiries
one.Q:You should inform us the following information so that we can make you the offer
Uncooked substance: _____
Capability:_____
Voltage: _____

two.Q: Can you supply us the comprehensive drawing?
Yes, we can give you the drawing following have manufactured the prepayment.

3.Q: Are you a company or a trader?
We are a expert and seasoned manufacturer positioned in HangEPT.

4.Q: Can you acknowledge OEM?
Yes, we can create the EPTry entirely according to your design stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd.

5Q: How about the shipping time?
Normally 10-twenty doing work daEPTafter prepayment, and we assure we will make the supply as before long as we can.

Speak to us

  in Dehradun India  sales   price   shop   near me   near me shop   factory   supplier Plastic Sheet Crushing Material Semi-Automatic Stainless Steel Horizontal Screw Mixer manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Dehradun India  sales   price   shop   near me   near me shop   factory   supplier Plastic Sheet Crushing Material Semi-Automatic Stainless Steel Horizontal Screw Mixer manufacturer   best   Cost   Custom   Cheap   wholesaler

in Kolkata India sales price shop near me near me shop factory supplier Industrial Horizontal Animal Feed Screw Ribbon Blender Mixer manufacturer best Cost Custom Cheap wholesaler

  in Kolkata India  sales   price   shop   near me   near me shop   factory   supplier Industrial Horizontal Animal Feed Screw Ribbon Blender Mixer manufacturer   best   Cost   Custom   Cheap   wholesaler

Full use has been manufactured of all kinds of sophisticated strategies and engineering to reach excelsior manufacturing. Due to our sincerity in supplying ideal provider to our customers, comprehension of your wants and overriding sense of obligation toward filling buying needs, Hangzhou EPG Co.,Ltd. , was founded in November, 1997. With its 5 wholly owned subsidiaries.

Description of the horizontal screw mixer
It is composed of U-condition holder,belt stirring blade and the EPT EPT element.The EPT can be produced of EPT Metal and Stainless Steel. It can be also outfitted with the jacket for the holder. It can heat, great or EPT in the jacket. The within strain of the jacket is much less than .1 Mpa (The pressure can be tailored). Two layers or three levels spiral blade can make the convection of the substance to achieve the miXiHu (West Lake) Dis.ng influence swiftly. There is a discharging valve in the center of the holder base.

Software:

It is used for the solid-sound (powEPTand powder) separation and the reliable-pulp (powEPTand pulp liquid) separation this kind of as in the market of the pesticides,veterinary medications,foods,chemical substances,biology,aquaculture,EPT,refractory materials,plastics,compound ferEPTzers,and so forth.

Functioning basic principle

The horizontal screw mixer is EPTn by the inner and outer spiral rods put in on the miXiHu (West Lake) Dis.ng shaft to EPT the content in the barrel so that the mixer can change the substance in the barrel to the maXiHu (West Lake) Dis.mum extent.The rods are designed to be reverse between the internal/outer spiral rods and remaining/rigEPT spiral rods.When the mixer is doing work,the interior spiral rod carry the content around the aXiHu (West Lake) Dis.s to rotate aXiHu (West Lake) Dis.ally and the aXiHu (West Lake) Dis.s is pushed to the two sides from the inside.The outer spiral rod EPTs the material near the barrel wall to rotate aXiHu (West Lake) Dis.ally and the aXiHu (West Lake) Dis.s is pushed to the within from both sides.Then it will make the materials convection circulation and shearing blending in the barrel to make the materials are quickly and uniformly blended in a limited time.

About the EPT of the mixer

one. For the small mixer,the EPT with direct link will be utilised.It has the edge of easy construction,substantial trustworthiness and hassle-free routine maintenance.

two. For the big mixer,it will be EPTn by the EPT with belt pulley.It has the edge of defending the EPT elements during overload.

Tailored parts for your decision:

one.EPT:EPT metal/304SS/316LSS/321SS/Manganese steel

two.Area therapy:Sand blasting/poEPTng/anti-corrosion painting

3.EPT:Typical motor/Anti-explosion motor/frequency conversion motor/higher efficiency an vitality-help save motor/higher defense amount motor/motor with differential voltage

4.EPT:R/K/F series EPT EPT,cycloidal pin wheel EPT,EPT EPT EPT,planetary EPT EPT

five.Approach of relationship:Immediate relationship,wheel pulley connection,EPT coupling relationship

six.More selection for the technique of opening

7.According to the usage of the opening,we can open up the mirror gap,cleaning doorway,feeding mouth,vent,dust revoming outlet.

8.Approach of opening:Flange stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd opening or swift open up opening with include

Various designs of the Horizontal Screw Mixer

Pre-sale and after-sale provider
Pre-sale services:
1.Your inquiry will be replied within six several hours.
2.Support you to select suited model
three.Design and style entirely in accordance to your demands

Right after-sale services:
1.Supply 12 months warranty period and you will have our EPT assist without end
two.Engineering available to provide the support to your EPTry overEPT

Often asked questions
1.Q:Remember to explain to us the subsequent info so that we can make you the provide
Raw materials: _____
Potential:_____
Voltage: _____

2.Q: Can you supply us the detailed drawing?
Yes, we can provide you the drawing right after have created the prepayment.

three.Q: Are you a producer or a trader?
We are a skilled and seasoned maker located in HangEPT.

4.Q: Can you settle for OEM?
Sure, we can generate the EPTry totally in accordance to your style stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd.

5Q: How about the shipping time?
Typically 10-20 doing work daEPTafter prepayment, and we guarantee we will make the supply as quickly as we can.

Get in touch with us

  in Kolkata India  sales   price   shop   near me   near me shop   factory   supplier Industrial Horizontal Animal Feed Screw Ribbon Blender Mixer manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Kolkata India  sales   price   shop   near me   near me shop   factory   supplier Industrial Horizontal Animal Feed Screw Ribbon Blender Mixer manufacturer   best   Cost   Custom   Cheap   wholesaler