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China Custom Industrial Planetary Heavy Duty Manufacturer Coaxial Shaft Epicyclic Drive Orbital Gear Unit Box Speed Reducer gearbox drive shaft

Product Description

Industrial Heavy Duty Mixer Agitator Manufacturer Planetary Helical Coaxial Shaft Epicyclic Drive Orbital Gear Unit Box Speed Reducer

Product Description

1. High modular design, rich optional accessories.
2. Compact design and dimension, light weight.
3. Wide range of ratio, high efficiency, stable running, and low noise level.
4. Realize the coaxial transmission easily.
5. P series planetary gear units have various options up to 2600kN.m torque and 4,000:1 ratio.
6. High efficiency, high output torque, suitable for heavy duty working conditions and applications.

General Specification

 

ANG Industrial Planetary Gear Reducer
Type Helical parallel shaft type, Bevel-helical right-angle type
Model P1 ~ P21
Input power 1.5KW ~ 8000 KW;
Input speed 750rpm 1000rpm 1500rpm 3000rpm
Reduction ratio 1/3.5 ~ 1/4000
Output torque  3 ~ 900kN.m
Install type Foot / CHINAMFG shaft / Hollow shaft / Output flange…
Efficiency Single-stage 98%, 2-stage 96%, 3-stage 94%, 4-stage 92%
Precision of gear Accurate grinding, class 6
Accessories Foot base / Torque arm / Cooling fan / Cooling coil / Oil pump / Compensation tank …
Options Easily combined with other gear units, such as helical, worm, bevel or helical-bevel gear units

 

Types Ratio Types Ratio
P2N (2 Stage) 25, 28, 31.5, 35.5, 40 P3N (3 Stage) 140, 160, 180, 200, 225, 250, 280
P2L (2 Stage) 31.5, 35.5, 40, 45, 50, 56, 63, 71, 80, 90, 100
P2S (2 Stage) 45, 50, 56, 63, 71, 80, 90, 100, 112, 125 P3S (3 Stage) 280, 315, 355, 400, 450, 500, 560, 630, 710, 800, 900
P2K (2 Stage) 112, 125, 140, 160, 180, 200, 225, 250, 280, 320, 360, 400, 450, 500, 560 P3K (3 Stage) 560, 630, 710, 800, 900, 1000, 1120, 1250, 1400, 1600, 1800, 2000, 2240, 2500, 2800, 3150, 3550, 4000

 

Typical Applications

Coal mining
Power Plant Equipment 
Metallurgical Industry 
Metal Forming Machinery 
Petrochemical Industry 
Mining Machine 
Hoisting Machinery 
Cement and Construction Industry 
Environmental Protection Industry 
Cable Industry 
Chemical industry
Food Machinery 
Paper Machinery

Typical Models

P2N – 2 Stage Planetary Gear Set, Coaxial
P2L – 2 Stage Planetary Gear Set Integrated with Spiral Bevel Gear Pair, Right Angle
P2S – 2 Stage Planetary Gear Set Integrated with Helical Gear Pair, Parallel Shaft
P2K – 2 Stage Planetary Gear Set Integrated with Helical Gear Pair & Bevel Gear Pair, Right Angle
P3N – 3 Stage Planetary Gear Set, Coaxial
P3S – 3 Stage Planetary Gear Set Integrated with Helical Gear Pair, Parallel Shaft
P3K – 3 Stage Planetary Gear Set Integrated with Helical Gear Pair & Bevel Gear Pair, Right Angle

Detailed Photos

Related Product

Our Advantages

Production Line

FAQ
Q: Can you make the gear reducer with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. A sample is available for testing.

Q: What’s your lead time?
A: Standard products need 5-30 days, a bit longer for customized products.

Q: Do you provide technology support?
A: Yes. Our company has a design and development team, we can provide technology support if you
need.

Q: How to ship to us?
A: It is available by air, by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know if the product is suitable for me?
A: > 1st confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery, Conveyor Presser Aerator Pump Turbine Extruder
Hardness: Hardened Tooth Surface
Installation: Horizontal or Vertical
Samples:
US$ 1000/Piece
1 Piece(Min.Order)

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Order Sample

Blue or grey
Customization:
Available

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Customized Request

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about shipping cost and estimated delivery time.
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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China Custom Industrial Planetary Heavy Duty Manufacturer Coaxial Shaft Epicyclic Drive Orbital Gear Unit Box Speed Reducer   gearbox drive shaft	China Custom Industrial Planetary Heavy Duty Manufacturer Coaxial Shaft Epicyclic Drive Orbital Gear Unit Box Speed Reducer   gearbox drive shaft
editor by CX 2024-04-30

China Professional Fubao 90mm 1-5ratio Smooth Output Shaft Planetary Gear Motor Reducer Ra-St-90s gearbox drive shaft

Product Description

Product Description

The 90mm 1-5ratio Smooth Output Shaft planetary gear motor reducer RA series is a gripper design. Aluminum alloy material can improve the heat dissipation capacity, reduce the impact of temperature rise phenomenon. Diversified output shaft can be adapted to various occasions, customized entry end can be matched with all kinds of motors. Provide a variety of characteristics of the reducer, for users to choose according to demand. Special oil seal design, normal use without maintenance or replacement of lubricating oil, can extend the service life. Small size, save space, low noise, high output torque, easy installation, can be matched with a wide range of motor models.
The RAH is fitted with the DM, forming the gear set in 1 piece to effectively reduce noise. RAH with DH, the best cost-effective, can be widely used in a variety of occasions.

Product Parameters

Product Details

Other products

Product Advantage

Product features:

1, aluminum alloy material can improve the heat dissipation capacity, slow down the temperature rise phenomenon.

2, reciprocating positioning accuracy is good.

3, customized into the force end, can be matched with all kinds of motors.

4, oil seal with special design, normal use without maintenance or replacement of lubricating oil.

5. Diversified output shaft can be adapted to various occasions.

6, to provide a single segment of 1-5 ratio design to make the product ratio more diversified.

7, provide ball and tapered roller bearings for customers to choose.

8, provide in a precision level for customers to choose.

Company Profile

Factory Display

FAQ

Q:Key points of selection of planetary reducer
 

A:1. Frame number determined by torque: the power source will have the effect of torque amplification after deceleration ratio. The output torque value of the reducer is proportional to the deceleration ratio, and the larger the ratio, the higher the torque value will be; But the gear group of the reducer has the limit, so the rated output torque of the planetary reducer is to say that the product can work stably under the data operation, so the box number must be selected according to the demand torque.
 

2, according to the accuracy to determine the model: in the process of automation will need positioning, when the positioning accuracy requirements are higher, you need to choose a higher level of products, and vice versa. The precision of the planetary reducer is called the “backgap”, which refers to the gap of the gear group. The definition is the Angle value that the output shaft of the planetary reducer can rotate when the input end is fixed. The smaller the return clearance is, the higher the accuracy is and the higher the cost is. The user can choose the right accuracy according to their actual situation.
 

3, according to the installation size selection: that is, the size of the front end of the servo motor. The input end of the planetary reducer must match the output end of the servo motor.
 

4, according to the appearance selection: according to customer demand output shaft and connecting surface has a standard series for users to choose, can also be customized according to user special needs.
 

5, according to the axial and radial force selection: the life of the planetary reducer is affected by the internal bearing, bearing life can be calculated through the load and speed, when the axial and radial force load of the reducer is higher, the bearing life will be shortened, at this time it is recommended to choose a large product.

 

Application: Motor, Machinery, Agricultural Machinery, Automatic Equipment
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Customization:
Available

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Customized Request

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Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

  • Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
  • Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
  • Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
  • Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
  • Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
  • Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China Professional Fubao 90mm 1-5ratio Smooth Output Shaft Planetary Gear Motor Reducer Ra-St-90s   gearbox drive shaft	China Professional Fubao 90mm 1-5ratio Smooth Output Shaft Planetary Gear Motor Reducer Ra-St-90s   gearbox drive shaft
editor by CX 2023-12-08

China Standard K Helical Bevel Hollow Shaft Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer manufacturer

Product Description

K Helical Bevel hollow shaft bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer

 

Output Torque

10-4484 Nm

Input Speed

Reference details page

Output Speed

0.21-12 r/min

Color

Customizable

Certificate

ISO9001

Structure

SF

Input power rating

0.55-7.5

Ratio

9.96-241.09

Maximum torque

1270

Input Configurations

Equipped with Electric Motors
Solid Shaft Input
IEC-normalized Motor Flange

Applicable Motors

Single Phase AC Motor, Three Phase AC Motor
Brake Motors
Inverter Motors
Multi-speed Motors
Explosion-proof Motor
Roller Motor

Output Configurations

Solid Shaft Output
Hollow Shaft Output

nstallation

Foot-mounted
B5 Flange-mounted
B14 Flange-mounted
Shaft-mounted

Lubrication

Oil-bath and Splash Lubrication

More mounting position and dimensions please click here to contact us.

 

F helical gear reducer

Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.

Installation method: base installation, flange installation, torque arm installation.

Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.

The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.

Output mode: hollow shaft output or CHINAMFG shaft output.

Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.

K helical bevel gear reducer

Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.

Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.

Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.

Reduction ratio: basic type 8.1-191, combined to 13459.

 

R helical gear reducer

Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.

Installation method: pedestal installation, flanges with large and small flanges are easy to choose.

Solid shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces

S series helical gear worm reducer

The S series helical gear worm gear motor has a high technological content. It has a helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.

Related Products
 

Company Information

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Standard K Helical Bevel Hollow Shaft Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer   manufacturer China Standard K Helical Bevel Hollow Shaft Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer   manufacturer
editor by CX 2023-11-14

China factory Rxfs Series Flange-Mounted Single-Stage Helical Gear Unit with CZPT Shaft Reducer Gearbox gearbox drive shaft

Product Description

 

Product Description

Product Description

-R Series Helical gearbox
 

Product Features:
1.High modular design.
2.Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
3.Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
4.This series is special for pug mill.
5.High efficiency and save power.
6.Save cost and low maintenance.

Design Features:
1. Compact structure, modular design
2. Single-stage, two-stage and three-stage sizes
3. Can be combined with other types of gearboxes (Such as R Series, K Series, F Series, S Series, UDL Series)

 

Product Parameters

 

1 Stage
 

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BRX/BRXF38 20mm 16mm 0.18~1.1 1.62~4.43 20
BRX/BRXF58 20mm 19mm 0.18~5.5 1.3~5.5 70
BRX/BRXF68 25mm 19mm 0.18~7.5 1.4~6.07 135
BRX/BRXF78 30mm 24mm 1.1~11 1.42~8.00 215
BRX/BRXF88 40mm 28mm 3~22 1.39~8.65 400
BRX/BRXF98 50mm 38mm 5.5~30 1.42~8.23 600
BRX/BRXF108 60mm 42mm 7.5~45 1.44~6.63 830
BRX/BRXF128 75mm 55mm 7.5~90 1.51~6.2 1110
BRX/BRXF158 90mm 70mm 11~132 1.57~6.2 1680

2-3Stage
 

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
BR/BRF18 20mm 0.18~0.75 3.83~74.84 85
BR/BRF28 25mm 16mm 0.18~3 3.37~135.09 130
BR/BRF38 25mm 16mm 0.18~3 3.41~134.82 200
BR/BRF48 30mm 19mm 0.18~5.5 3.83~176.88 300
BR/BRF58 35mm 19mm 0.18~7.5 4.39~186.89 450
BR/BRF68 35mm 19mm 0.18~7.5 4.29~199.81 600
BR/BRF78 40mm 24mm 0.18~11 5.21~195.24 820
BR/BRF88 50mm 28mm 0.55~18.5 5.36~246.54 1550
BR/BRF98 60mm 38mm 0.55~30 4.49~289.6 3000
BR/BRF108 70mm 42mm 2.2~45 5.06~249.16 4300
BR/BRF138 90mm 55mm 5.5~55 5.51~222.6 8000
BR/BRF148 110mm 55mm 11~90 5.00~163.31 13000
BR/BRF168 120mm 70mm 11~160 8.77~229.71 18000

 

 

Materials Data Sheet

Housing material

Grey Cast iron

Housing hardness

HBS163~255

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~48

Input / Output shaft material

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other brands requested

 

Detailed Photos

 

Our process of production

Our product line

 

 

Company Profile

 

Company Profile

Bode  was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A:  a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
     d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂 
 

 

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 50/Piece
gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improgear gearbox

    How do gear reducers contribute to energy efficiency in machinery and equipment?

    Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

    1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

    2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

    3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

    4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

    5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

    6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

    7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

    8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

    9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

    10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

    By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

    ved accuracy, and better control.

  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China factory Rxfs Series Flange-Mounted Single-Stage Helical Gear Unit with CZPT Shaft Reducer Gearbox   gearbox drive shaft	China factory Rxfs Series Flange-Mounted Single-Stage Helical Gear Unit with CZPT Shaft Reducer Gearbox   gearbox drive shaft
editor by CX 2023-08-17

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We supply OEM support. Our professionals and engineers have 23 several years of Expertise in the Bearing Business. Our principal items are Needle Roller bearings, Cylindrical Roller Bearings, Rod end Bearings, Spherical basic bearings, Observe roller Bearings for Guideway, Roller Bearings, Combine Bearings for forklifts, H2o Pump Bearings, SNR Auto Bearings and all sorts of Spherical Bearings.

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The new merchandise contain a sequence of substantial-tech and high quality chains and sprockets and gears, this kind of as chains and gearboxes for agricultural machineries, metallurgical chains, escalator action-chains, higher-velocity tooth chains, timing chains, self-lubrication chains, amongst which have sort higher velocity tooth chain for car department dynamic box and aerial chains fill in the blanks of chain in China. PersonnelOur sales folks are effectively educated to accommodate your requests and communicate English for your convenience. Advanced thermo treatment equipment, this sort of as community heat remedy oven, multi-use thermo therapy oven, and so forth.

Technical specs

one. EPT to Usa, Europe, Austrilia, SouthEPT Asia and Middle EPT
2. Matrial: rubber cushion, iron, bearing content
three. Professional perfomance automobile areas supplier
four. Appropriate for all kinds of cars and hefty obligation EPTs

CEPTTr EPTT, CEPTTr Support EPTT, Travel Shaft CEPTTr Assistance EPTT

one. Description For CEPTTr EPTT
EPTT CEPTTr EPTT, CEPTTr Help EPTT, Drive Shaft CEPTTr Assist EPTT
Product CEPTTr EPTT
OEM No. 215717-1X
Software EPTs, automobiles
Advantage 1.We are top makers team for automobile spare elements for several years
2.Can deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ing the bearing according to the client’s sample or drawing
3.Extremely steady high quality gurantee with most competitive rates.
EPTT depth one.EPT EPTT, with no brand name brand
2.Buyer necessary EPTT
three.StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd export box and cartons with our model symbol
Shipping and delivery Time Hectic EPTTon: one particular to 3 months
Off EPTTon: 30-35days
Our delivery time ought to be according to your get
Payment T/T thirty% deposit following orEPTTconfirmed, stability 70% be paid just before supply

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we supply a single-stop remedy for the acquire of mechanical electrical power transmission products in China. EPG has established up a comprehensive set of good quality administration method which is offered with sophisticated inspection and test equipment. In 2000, EPG took the guide in attaining ISO14001 environment management certificate and thereafter passed the inspection of cleanse production and recycling financial system, profitable the title of “Zhejiang Inexperienced Organization”. For illustration comma
lpar1 rparGear shafts for oil pump lparEPTT pump rpar comma spline shaft and EPTT shaft time period We have stocks for most popular dimensions semi Also we take non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd sizes orders period

We have total generation line with CNC turning comma milling comma tooth shaping comma hobbing comma warmth therapy comma grinding capacity comma and inspecting gadgets time period Various materials comma diverse tolerance comma diverse heat treatment method period of time time period periodWill be met in accordance to customer aposs demands time period We are common with ISO comma EPTT comma DIN comma JIS stXiHu (West Lake) Dis.Hu (West Lake) Dis.rds time period
Equipment Specification colon
one rparEPTT colon EPTT metal comma alloy steel comma stainless steel comma
two rparModulus colon period5-16mm
3 rparNumber of teeth colon six-two hundred
4 rparOD colon 10-800mm
5 rparEPTT grade colon ISO6
six rparHeat therapy colon RigEPTT methods will be produced for distinct material comma quenching comma circumstance hardening comma carburizing comma nitriding comma normalizing comma and so forth time period
7 rparProcess colon Forging comma turning comma milling comma punching comma grinding heat therapy comma complete grinding
8 rparSurface colon Self color comma plating comma phosphating comma powEPTTcoating
9 rparOEM welcomed comma modest orEPTTquantities are acknowledged interval

lpar2 rparOur Gear varieties colon StraigEPTT Teeth Equipment comma Indirect Enamel CylinEPTTGear comma External Spur Equipment comma Helical Gear comma Interior Spur Gear comma Equipment Shaft and so on the stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd and non stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd in accordance to the drawings or samples interval
EPTT colon 45 num comma 40Cr comma 20CrMo comma 20CrMoti comma 17CrNiMo6 comma 20CrMnTi or the others
Heat treatment colon Medium frequency quenching comma EPTT quenching comma carburizing and quenching comma nitriding comma EPTT-Nitriding comma Salt bathtub quenching interval
Functioning Process colon Gearh hobbing comma Equipment shaving comma Equipment shaping comma Gear grinding and so forth
EPTT Grade colon GB5-eight comma JIS one-4 comma AGMA 12-nine comma DIN 6-9
Software area colon EPTT EPTT comma health care gear comma metallurgical EPTTry comma port EPTTry comma lifting equipment comma mining EPTTry comma EPTT EPTT tools comma ligEPTT market gear comma environmental defense EPTTry period

lpar3 rparOur sprocket or EPTTwheel
The stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd and non stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd in accordance to the drawings or samples period of time
EPTT colon C45 comma S235JR comma Forged EPTT or the other individuals
1 comma Description colon EPTT comma EPTTwheel
2 comma Varieties colon
A rpar StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd sprocket
B rpar Finished bore sprocket
C rpar EPTTper bore sprocket
D rpar EPTT plate wheels
E rpar conveyor sprocket
three comma EPTT colon C45 comma S235JR comma Nylon
four comma Surface treatment method colon Zinc-plated comma black end
five comma Single A-kind comma double A-sort comma Welding hub KB-sort comma Welding hub C-kind and many others for your reference interval
six comma heat treatment method way colon Substantial frequency quenching comma Via-hardened comma carburizing and quenching

lpar4 rpar Our company generates the worm shaft with EPTT EPTT of which the production performance is two instances much more than the traditional method and the surface end would be inside of period8-1 period6 period of time Also comma all the concluded worm EPTT and shafts will be tested with EPTT meshing hard work meter in orEPTTto meet up with specifically the specifications from the clients period The materials of worm EPTT colon Brass comma Al bronze comma Phosphor bronze time period The material of worm shaft colon 42CrMo comma 40Cr and so on period The worm EPTT and shafts we procedure can be used on the different items such as Gate valves EPTT operated and solar slew EPTT and our processing range is thoroughly incXiHu (West Lake) Dis.Hu (West Lake) Dis. double-enveXiHu (West Lake) Dis.Hu (West Lake) Dis.ing toroid worm EPTT and shaft comma Niemann worm EPTT and shat comma twin direct worm and non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd worm interval

The previously mentioned signifies some of the sizes provided period of time The other types of goods can be deemed on request interval

You should come to feel totally free to contact us if you have any intrigued period of time

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The group has taken portion in the generating and revising of ISO/TC100 international chain normal several several years in accomplishment and hosted the sixteenth ISO/TC100 Worldwide annual assembly in 2004. Our primary items are Needle Roller bearings, Cylindrical Roller Bearings, Rod conclude Bearings, Spherical plain bearings, Track roller Bearings for Guideway, Roller Bearings, Mix Bearings for forklifts, Water Pump Bearings, SNR Auto Bearings and all types of Spherical Bearings. If you want any data or samples, you should contact us and you will have our quickly reply.

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It has recognized steady cooperation with numerous well recognized universities and institutes in china this kind of as, Zhejiang University, Jilin College, Technological committee of nationwide chain push regular, Institute of national chain generate, Zhejiang application engineering materials institute, Huhan substance protection institute and it cooperated to identified China Very first Auto chain institute with Nationwide chain travel institute. Meanwhile, our items are made according to higher quality expectations, and complying with the international innovative standard conditions. EPG has been efficiently accredited by ISO9002 Quality Management Method, ISO9001 Quality Administration Program, API certificate, ISO/TS16949:2002 and ISO10012 measurement administration technique.

As a membership of HangEPTT large accurate EPTTs EPTTrprises, HangEPTT EPTTzhou EPTTry EPTT Co.,ltd. Is EPTTized in creating, production and promoting all sorts of difficult amp delicate toothed EPTTs, launched in 2004 and positioned in EPTTzhuang EPTT park. With far more than a hundred and fifty personnel and masking an area above 16000 square meters, the yearly generation of business can achieve over two million items EPTTs, most utilized in car oil pump, motorcar, EPTT, and EPTT box. The company was awarded as EPTTngsu Province Large EPTT EPTTrprise, and EPTTrprise honoring contracts and stXiHu (West Lake) Dis.Hu (West Lake) Dis. by popularity. A grade taxpaying EPTTrprise and an EPTTrprise of AAA credit history quality.

We have different test EPTTs and geared up over two hundred sets lathes, incXiHu (West Lake) Dis.Hu (West Lake) Dis. all kinds of hobbing EPTTs, grinding EPTTs, shaping EPTTs, shaving EPTTs and so on. The EPTTs with brand quotEPTTzhou quot handed Iso9001:2000 good quality system in 2008. We have a lot of popular clients in domestic and overEPTT, incXiHu (West Lake) Dis.Hu (West Lake) Dis. Brevini from EPTT, EPT Fuao company, HangEPTT EPTTling Intenal-Combustion Motor Fittings Co.,ltd., EPTEPTTn EPTTngEPTTGroup, EPTT Buyang Team and so on.

EPTTzhou inherits the business philosophy of quotgood religion, enthusiasm, desire and motion quot, fully uEPTTzes methods superiority, constantly pioneers and invents, absorbs hello-tech skills, introduces EPTT creation amp inspection equipment and management methods and repeatedly enhances top quality of EPTTzhou reXiHu (West Lake) Dis.Hu (West Lake) Dis.ding EPTT, generation, quality and income and so forth., in addition, EPTT alwaEPTTremains core competitive toughness in the marketplace.

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Because of to our sincerity in providing best support to our customers, knowing of your requirements and overriding perception of obligation towards filling buying requirements, Hangzhou EPG Co.,Ltd. , was launched in November, 1997. With its five wholly owned subsidiaries. The product well shows environmental defense and vitality preserving.

Q:What`s the MOQ of your goods?

A:1 established,we can also offer with the sample get. and the massive-quantity.

Q:How could i know if the product appropriate for my EPTT?

A:Our income will make contact with with you to make confident the particular dimension,information and other EPTTant details of your aimed goods.We make certain all the items fit for your EPTT.

Q:I want to find a new supplier for goods,can you?

A:Sure,we can provide the EPTT day support for your consulting,we aim at getting your most EPTTant provider.

Q:What`s the payment terms of the get?

A:As your prerequisite,we can settle for numerous sorts of payment conditions.

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