Tag Archives: shaft helical gear

China Best Sales CZPT R Series CZPT Shaft Helical Gear Motor Reducer with Hot selling

Product Description

Product Description

Aokman R Series  Solid Shaft helical Gear Motor Reducer

Features R Series Helical Gear Unit: 
1. Small horizontal deviation of output shaft, compact structure, maximum utilization of housing space, accommodation of 2-stage and 3-stage gears in 1 case. 
2. Unitary cast housing with high rigidity, enhanced shaft strength and extended bearing lifetime. 
3. The special-purpose CRM Series for agitators can withstand larger axial and radial load. 
4. Mounting mode: Foot-mounted, flange-mounted. 
5. Input mode: Coupled motor, belted motor, input shaft or connection flange. 

Specifications: 
1. Low noise. 
2. Smooth running. 
3. High loading capacity. 

Detailed Photos

Your benefits: 
1. Effective cooling systems. 
2. Extremely robust gear unit housing. 
3. Reduced costs and weight due to high power density and finely stepped sizes. 
4. CCW and CW versions may be implemented in a single gear unit version. 
5. Simple structure and convenient to be installed and maintained 
6. High efficiency: 
Single-stage greater than 96.5% greater than 93%, two-stage, 3 more than 90%. 
7. High efficiency: Our gear box units now are in higher load capacity as the gears have been redesigned. 
8. Strong capacity of being overloaded: Heavy duty roller bearings for maximum strength and extended life. 
9. Long service life: Life of main parts of gear box (except wearing parts) should not be less than 20, 000 hours. 

Application industries: 
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions. 

Technical Data:

Rated Power
 
0.18KW~160KW
Rated Torque
 
Up to 18000N.m
Gear Arrangement
 
Helical Hardened Gearbox
Input Speed Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Output Speed
 
0.16~1571r/min
Ratio
 
5~264 (Max:13000)

Product Parameters

Mounting Type:

R(-) RF RS RFS RM
Foot-mounted Flange-mounted Foot-mounted and Shaft In-put Flange-mounted and shaft input Specially for stirrer

Advantages: 
1. Product advantages: High modular design, making all the series apply fewer components, it can conveniently equip electric motor or other driving forces of various types. 
2. The cabinet applies integral and high-strength casting mode, which has high rigidity and vibration resistance performance. 
3. The gear unit applies low-carbon alloy steel quenching gear grinding process and shape-correction technology, making the products have larger bearing capacity. The operation is reliable, which can decrease noise and improve efficiency. Transmission ratio is divided into details, the scope is wide. Combined type can obtain larger transmission ratio. 
4. Gear unit is appropriate to be mounted at any space and any angle. 

Certifications

 

Packaging & Shipping


 

Company Profile

Our Advantages

Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

If you are interested in our product, welcome you contact me.
Our team will support any need you might have.

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery
Function: Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

|

Customized Request

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China Best Sales CZPT R Series CZPT Shaft Helical Gear Motor Reducer   with Hot selling		China Best Sales CZPT R Series CZPT Shaft Helical Gear Motor Reducer   with Hot selling
editor by CX 2024-05-16

China Hot selling Helical Parallel Shaft Gear Speed Reducer with CZPT Shaft Output with Hot selling

Product Description

Product Description

helical parallel shaft gear speed reducer with CHINAMFG shaft output

Description: F Series Parallel Shaft Gear Reducer

Parallel output, compact structure, large output torque, smooth transmission, low noise, long lifetime

Input mode: Coupled motor, belted motor, input shaft or connection flange.

FEATURE 
1. Highly Standard Modular Designed 
The products are easily connected with and driven by different types of motors or other kinds of input power. The same type geared motor can be adapted to optioned powers of motors. It’s therefore easy to realize different solutions for varied requirements. 
2. High strength, Compact dimension 
Housings are made of high strength cast iron. Gears and shaft gears are finished with gas carburising process and precise grouding to sequentially get high loading capacity of percertain volume. 
3. Long service life 
Under the condition of accurately selection type size and the normal maintenance and use, main components(expect those easily-disabled parts)can last as long as up to more than 25, 000hours. Easily-disabled parts include lubricating oil, oil seals, and bearings. 
4. Low noise 
All key components are finished by precisely machining, accurate assembly, and finally tested, and therefore, fairly low noise is reached. 
5. High efficiency 
The efficiency of gear unit can reach 95%, The efficiency of worm gear unit can reach 89%. 
6. Large radial loading ability 
7. Axial load ability of up to 5%of radial load 
8. Mounting Arrangemnet 
No strict limitation to the mounting arrangement. 
9. Ratio 
Featured many closely divided ratios and wide range of them. Very big final ratios can be obtained through combined unites to reach extremely low output speeds. 

Detailed Photos

F Series Parallel Shaft Helical Gearbox It’s suitable for transmitting rotation of parallel. F series parallel shaft helical gearbox have the feature of light weight, small volume, heavy transmission torque, steady startup, low consumption.It could be mounted in various types and the in-put and out-put flexible etc
Advantage:
Light weight,
Small volume,
Heavy transmission torque,
Steady startup,
Low consumption.
F Series Parallel Shaft Electric Motor Helical Gearbox

Maximum torque means the biggest 1 of the maximum torque related to the different ratio for the specified size.

Rated Power
 
0.18KW~200KW
Rated Torque
 
Up to 18000N.m
Gear Arrangement
 
Parallel Helical Hardened Gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio
 
3.81~281.71

Product Parameters

Gear unit weight

Size
 
38 48 58 68 78 88 98 108 128 158
Weight
 
13 18 34 55 90 150 260 402 700 950

Product Description:

Rated Power 0.18KW~200KW
Rated Torque Up to 18000N.m
Gear Arrangement Parallel Helical Hardened Gearbox
Input Speed 50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Ratio 3.81~281.71
Installation Form Flange Mounted, Foot Mounted or Torque Arm Mounted

Certifications

Packaging & Shipping

 

Company Profile

Our Advantages

 

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

If you have any demand for our products please feel free to contact me.

 

 

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Application: Motor, Machinery, Industry
Function: Speed Changing, Speed Reduction
Layout: Parallel Shaft
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Customization:
Available

|

Customized Request

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Hot selling Helical Parallel Shaft Gear Speed Reducer with CZPT Shaft Output   with Hot selling		China Hot selling Helical Parallel Shaft Gear Speed Reducer with CZPT Shaft Output   with Hot selling
editor by CX 2024-05-15

China supplier F Series Parallel Shaft Helical Gear Reducer Vertical Horizontal Reducer Helical Gear Horizontal Reducer with Hot selling

Product Description

F Series Parallel Shaft Helical Gear Reducer Vertical Horizontal Reducer Helical Gear Horizontal Reducer

 

F series differential gearbox is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stageshelical
gears (relate to gear ratio) in the same case . The hard tooth surface gear use the high quality alloy steel ,the
process of carburizing and quenching, grinding ,which give it follow characters :Stable transmission ,low noise
and temperature ,high loading ,long working lift . Wide application ,specialize in Metallurgy ,Sewage treatment,
Chemical Industry , Pharmacy ,Agriculture equipment and Oil industry

1) Output speed: 0.6~1,571r/min

2) Output torque: up to 21700N.m
3) Motor power: 0.12~200kW
4) Mounted form: foot-mounted and flange-mounted mounting

Gear Material

20CrMnTi 

Case Material

HT250

Shaft Material 

20CrMnTi

Gear Processing

Grinding finish by HOFLER Grinding Machines

Color 

Customized

Noise Test

65~70dB

Efficiency

94%~98% (depends on the transmission stage) 

Lubricating oil

Shell Omala synthetic oil or mineral oil , or similar brand 

Heat treatment

tempering, cementiting, quenching,etc.

Brand of bearings

C&U bearing, ZWZ,LYC, HRB,NSK and so on

Brand of oil seal

CHINAMFG or other brand

Temp. rise (MAX)

40 °

Temp. rise (Oil)(MAX)

50 °

Vibration

≤20µm

 

Related product

Company Profile

Packing & Delivery

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Worm Gear
Step: Single-Step
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China supplier F Series Parallel Shaft Helical Gear Reducer Vertical Horizontal Reducer Helical Gear Horizontal Reducer   with Hot selling		China supplier F Series Parallel Shaft Helical Gear Reducer Vertical Horizontal Reducer Helical Gear Horizontal Reducer   with Hot selling
editor by CX 2024-05-10

China best Helical Gear Hard Face Se Reducer with Motor Integrated F R K Series Parallel Shaft Reducer Gear Box sequential gearbox

Product Description

China K Series Spiral Bevel Geared Reducer for Electric Motor

Components:
1. Housing: Cast Iron
2. Gears: Helical-bevel Gears
3. Input Configurations: Equipped with Electric Motors, CHINAMFG Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors: Single Phase AC Motor, Three Phase AC Motor, Brake Motors, Inverter Motors,
Multi-speed Motors, Explosion-proof Motor, Roller Motor
5. Output Configurations: CHINAMFG Shaft Output, Hollow Shaft Output

Models:
K Series – Foot-mounted, CHINAMFG shaft output
KAB Series – Foot-mounted, hollow shaft output
KA Series – Keyed hollow shaft output
KF Series – B5 Flange-mounted, CHINAMFG shaft output
KAF Series – B5 Flange-mounted, hollow shaft output
KAZ Series – B14 Flange-mounted, hollow shaft output
KAT Series – Hollow shaft output, torque arm
KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk
KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft
K(KA, KF, KAF, KAB, KAZ)S Series – CHINAMFG shaft input

Product Advantages

K series gearbox is 1 kind of Helical Bevel type gearbox , High-stainless cast iron case,it is designed based on modularization,which bring many difference kinds of combinations ,mounting types ,and structure designs.

 

Product Name

K Series Helical Bevel Geared Motor speed reducer 3kw 4kw 5.5kw 7.5kw 11kw 15kw

Output configuration

CHINAMFG shaft, splined shaft

Mounted form

foot-mounted and flange-mounted mounting

Efficiency

High power density

Model

GK,GKF,GKA,GKAF,GKAZ,GKHF,GK37~GK187 etc.

Technology

CNC grinding technology

Application areas

Metallurgical machinery, food machinery,logistics and transportation and so on.

R series reducer has the characteristics of small volume and large torque transmission. It is designed and manufactured on the basis of modular combination system. There are many motor combinations,installation forms and structural schemes. R series reducer adopts the modular design principle of unit structure, with high transmission efficiency, low energy consumption and superior performance.

Product Description

 

Features of product

 

 

1.High transmission efficiency, stable operation, low noise
2.long service life, high bearing capacity

 

3.The ratio can meet various of working condition

4.Superior performance. Hard tooth surface gear use the       high quality alloy steel.

 

 

Detailed Photos

Product Parameters

 

Models

Output Shaft Dia.

Input Shaft Dia.

Power(kW)

Ratio

Max. Torque(Nm)

Solid Shaft

Hollow Shaft

K38

25mm

30mm

16mm

0.18~3.0

5.36~106.38

200

K48

30mm

35mm

19mm

0.18~3.0

5.81~131.87

400

K58

35mm

40mm

19mm

0.18~5.5

6.57~145.15

600

K68

40mm

40mm

19mm

0.18~5.5

7.14~144.79

820

K78

50mm

50mm

24mm

0.37~11

7.22~192.18

1550

K88

60mm

60mm

28mm

0.75~22

7.19~197.27

2700

K98

70mm

70mm

38mm

1.3~30

8.95~175.47

4300

K108

90mm

90mm

42mm

3~45

8.74~141.93

8000

K128

110mm

100mm

55mm

7.5~90

8.68~146.07

13000

K158

120mm

120mm

70mm

11~160

12.66~150.03

18000

K168

160mm

140mm

70mm

11~200

17.35~164.44

32000

K188

190mm

160mm

70mm

18.5~200

17.97~178.37

50000

Our Advantages

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Application: Motor, Motorcycle, Machinery, Agricultural Machine
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Expansion, Parallel
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China best Helical Gear Hard Face Se Reducer with Motor Integrated F R K Series Parallel Shaft Reducer Gear Box   sequential gearbox	China best Helical Gear Hard Face Se Reducer with Motor Integrated F R K Series Parallel Shaft Reducer Gear Box   sequential gearbox
editor by CX 2024-05-08

China Good quality R Series Helical Gear Reducer with Output Shaft components of gearbox

Product Description

Product Description

R series Helical Geared Motor Characteristics

1. Features:

1. High efficiency: 92%-97%;

 

2. Compact structure: Small offset output, two stage and three stage are in the same box.

 

3. High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.

4. High interchangeability: highly modular, serial design, strong versatility and interchangeability.

2. Technical parameters

Ratio 3.41-289.74
Input power 0.12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting type Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, CHINAMFG flange mounted, Flange-mounted with extended bearing hub
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type R17-R167
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-97%
Lubricant VG220
Protection Class IP55, F class

Starshine Drive

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Customization:
Available

|

Customized Request

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Good quality R Series Helical Gear Reducer with Output Shaft   components of gearbox	China Good quality R Series Helical Gear Reducer with Output Shaft   components of gearbox
editor by CX 2024-05-06

China manufacturer in Line Shaft Flange Helical Vertical Gear Reducer gearbox assembly

Product Description

In Line Shaft Flange Helical Vertical Gear Reducer

Technical data:
1. Ratio range: 3-20000
2. Input power: 0.12~4KW
3. Output speed: 0.09~832 r/min
4. Permit torque rang: ≤ 1225 N. M

Characteristic:
1. Closed case, long life, compact structure
2. Helical hard-teeth, low noise, high efficiency
3. Lightweight, favorable adaptability
4. Can be added braker

Model G18 -G50
Ratio 5 – 1800
Output Torque 3 – 1300 N.m
Rating Power 0.1 -3.7Kw
Mounting Position Foot OR  Flange

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery
Function: Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Stepless
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China manufacturer in Line Shaft Flange Helical Vertical Gear Reducer   gearbox assembly	China manufacturer in Line Shaft Flange Helical Vertical Gear Reducer   gearbox assembly
editor by CX 2024-05-03

China high quality Hollow Shaft S Series Helical Worm Gear Reducer with Hot selling

Product Description

S series Helical Geared Motor Characteristics

1. Features:

  1. High efficiency: 75%-80%;
  2. High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
  3. High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
  4. High interchangeability: highly modular, serial design, strong versatility and interchangeability.

2. Technical parameters
 

Ratio 6.8-288
Input power 0.12-22KW
Output torque 11-4530N.m
Output speed 5-206rpm
Mounting type Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. 
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type S37-S97
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm,
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,
157,167,187
Heat treatment technology carbonitriding and hardening treatment
Single Stage Efficiency 75%-80%
Lubricant VG220
Protection Class IP55, F class

About Us

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.

Packing

Delivery

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Corner
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

|

Customized Request

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

  • 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
  • 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
  • 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
  • 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
  • 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
  • 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
  • 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
  • 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

What industries and machinery commonly utilize gear reducers?

Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:

  • 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
  • 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
  • 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
  • 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
  • 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
  • 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
  • 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
  • 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
  • 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
  • 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.

These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.

China high quality Hollow Shaft S Series Helical Worm Gear Reducer   with Hot selling		China high quality Hollow Shaft S Series Helical Worm Gear Reducer   with Hot selling
editor by CX 2024-04-24

China factory Agricultural Machinery Gearbox Special Box for Strapping Machine Speed Reducer Parallel Shaft Reducer Helical Gear with Hot selling

Product Description

Product Description

 

It can be connected respectively with motors such as normal motor,brake motor,explosion-proof motor,frequency conversion
motor,servo motor,IEC motor and so on. This kind of product is widely used in drive fields such as textile,foodstuff,ceramics
packing,logistics,plastics and so on. It is possible to set up the version required using flanges or feet.

1 Ground-hardened helical gears
2. Modularity, can be combined in many forms
3. Aluminum casing, light weight
4. Gears in carbonize hard,durable
5. Universal mounting
6. Refined design, compact in structure and low noise

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Agricultural Machinery, Car
Function: Speed Reduction
Layout: Three-Ring
Hardness: Soft Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China factory Agricultural Machinery Gearbox Special Box for Strapping Machine Speed Reducer Parallel Shaft Reducer Helical Gear   with Hot selling		China factory Agricultural Machinery Gearbox Special Box for Strapping Machine Speed Reducer Parallel Shaft Reducer Helical Gear   with Hot selling
editor by CX 2024-04-10

China Professional Parallel Shaft F Series Helical Gear Reducer with Torque Arm automatic gearbox

Product Description

F series Parallel Shaft-Helical Geared Motor Characteristics

1.Features:

  1. High efficiency: 92%-94%;
  2. Parallel output, compact structure, large output torque, smooth operation, low noise and long service life.
  3. High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
  4. High interchangeability: highly modular, serial design, strong versatility and interchangeability.

2. Technical parameters

Ratio 3.77-276.77
Input power 0.12-200KW
Output torque 3.5-21700N.m
Output speed 5-352rpm
Mounting type Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. 
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor
Brake Release HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type F37-F157
Output shaft dis. 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 high-strength cast iron from R37,47,57,67,77,87
Housing material HT250 High strength cast iron from R97 107,137,147,
157,167,187
Heat treatment technology carbonitriding and hardening treatment
Efficiency 92%-94%
Lubricant VG220
Protection Class IP55, F class

Starshine Drive

ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.

Our Team

Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission  
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value

3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective 
measures to prevent recurrence.

4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
 found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.

5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of 
customer expectations and needs.

6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the 
product is a product inspection to determine the qualified products.

7. Certification.
All our products get ISO & CE & UL certification.

Packing

Delivery

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Ceramic, Glass, Logestic
Hardness: Hardened Tooth Surface
Installation: Parallel
Layout: Shunting
Gear Shape: Bevel Gear
Step: Double or Three Step
Customization:
Available

|

Customized Request

gear gearbox

Are there any disadvantages or limitations to using gear reducer systems?

While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:

1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.

2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.

3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.

4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.

5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.

6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.

7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.

8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.

Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Professional Parallel Shaft F Series Helical Gear Reducer with Torque Arm   automatic gearbox	China Professional Parallel Shaft F Series Helical Gear Reducer with Torque Arm   automatic gearbox
editor by CX 2024-04-09

China best China Parallel Shaft Helical Gear Speed Reducer for Agricultural Machinery gearbox design

Product Description

 

Detailed Photos

 

 

 

Product Description

High modular design, flexible mounting mode.
Integrated casting housing,compact dimension, stable transmitting and low noise level.
Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
Advanced gear grinding and modified profile, high loading support and more safe operation.
High efficiency and save power.
Save cost and low maintenance.

Main applied for
Harbor and shipping
Hoist and transport
Electric power
Coal mining
Cement and construction
Paper and light industry

 

Product Parameters

 

Housing material

Cast iron/Ductile iron

Housing hardness

HBS190-240

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~40

Input / Output shaft material

42CrMo alloy steel

Input / Output shaft hardness

HRC25~30

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

CHINAMFG — ZheJiang or other brands requested

Our Advantages

 

Packaging & Shipping

 

Certifications

Company Profile

Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional
manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox ,
AC motor and relative spare parts, owns rich experience in this line for many years.

We are 1 direct factory, with advanced production equipment, the strong development team and
producing capacity to offer quality products for customers.

Our products widely served to various industries of Metallurgy, Chemicals, textile,medicine,wooden
etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…

Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q: Are you trading company or manufacturer?
A: We are factory.
 

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
 

Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.

Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements. 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Single-Step
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

  • Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
  • Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
  • Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
  • Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

  • Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
  • Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
  • Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
  • Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China best China Parallel Shaft Helical Gear Speed Reducer for Agricultural Machinery   gearbox design		China best China Parallel Shaft Helical Gear Speed Reducer for Agricultural Machinery   gearbox design
editor by CX 2024-04-04