Tag Archives: shaft mounted gearbox

China best Ceramics Shaft Mounted Reducer Gearbox Gear Reducer supplier

Product Description

Product Description

1 Twin Tapered Output Hub
A tapered bore in both sides of the reducer’s output hub snugs up against a matching taper on the outer surface of the bushing. Bushing mounting screws pass through the bushing flange into a mounting collar on the hub.  As the screws are tightened, the bushing moves inward, gripping the driven machine’s input shaft tightly and evenly around every pointon its circumference. It is easy-on, easy-off. All the Output Bushing Bore accord to ANSI

2 PrecisioHigh Quality Gearing
Computer Design Helical Gears, Strong Alloy Materials for High Load Capacity, Case Carburized for long life, Ground Profile CHINAMFG tooth Profile, In
Conformance with ISO 1328-1997, 98% Efficiency for Per Stage, Smooth Quiet Operation with Several Teeth in Mesh.

3 Maximum Capacity Housing Design
Close Grain Cast Iron Construction, Excellent Vibration Dampening & Shock Resistance Features, Precision Bored and Dowelled to Ensure Accurate In-Line Assembly.

4 Strong Alloy Steel Shafts
Strong Alloy Steel, Hardened, Ground on Journals, Gear Seatings and Extensions, for Maximum Load and Maximum Torsional Loads. Generous Size Shaft Keys for Shock Loading.

Use adapter for mount the torque arm, increase the strength of the gear case, the torque armeasy-on and easy-off and reliability, controls position of standard torque arm mounting within recommended limits.

6 BackStops
Alternative Parts, anti-run back device, are available on all 19:1, 15:1 and 25:1 ratio units.

7 Bearings and Oilseals
Bearings are all tapered roll bearings(Except SMRY-2), have long time service time. Oilseals are Double Lipped Garter Spring Type, Ensuring Effective Oil Sealing.

8 Torque Arm Assembly
For Easy Adjustment of the Belt.

 
 

 

size Nominal ratio 15:1 Nominal ratio 25:1 weight
lbs
 
Actual Ratio Maximum Input  rpm Maximum Ouput  rpm Actual Ratio Maximum Input  rpm Maximum Ouput  rpm
SMRY-2 14.04 1974 140 23.37 1994 85 58
SMRY-3 14.87 2083 140 24.75 2100 85 98
SMRY-4 15.13 2118 140 24.38 2072 85 139
SMRY-5 15.4 1925 125 25.56 2044 80 207
SMRY-6 15.34 1916 125 25.14 2571 80 285
SMRY-7 15.23 1827 120 24.84 1863 75 462
SMRY-8 15.08 1809 120 24.62 1847 75 633
SMRY-9 15.12 1814 120 25.66 1925 75 760

size SMRY-2, 3,4,5,6,7,8,9 , ratio 15:1 ,25:1

 

 

Company Profile

 

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.
 

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

  

 

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CHINAMFG in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CHINAMFG to meeting you in HangZhou, China.

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Application: Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction
Layout: Parallel
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Customization:
Available

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Customized Request

gear gearbox

How do manufacturers ensure the precision of gear tooth profiles in gear reducers?

Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:

1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.

2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.

3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.

4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.

5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.

6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.

7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.

8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.

By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.

gear gearbox

How do gear reducers handle shock loads and sudden changes in torque?

Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.

1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.

2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.

3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.

4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.

5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.

6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.

By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.

gear gearbox

What are the benefits of using a gear reducer in industrial applications?

Gear reducers offer several benefits that make them indispensable in various industrial applications:

1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.

2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.

3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.

4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.

5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.

6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.

7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.

8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.

Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.

China best Ceramics Shaft Mounted Reducer Gearbox Gear Reducer   supplier China best Ceramics Shaft Mounted Reducer Gearbox Gear Reducer   supplier
editor by CX 2024-04-13

China Standard K Helical Bevel Hollow Shaft Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer manufacturer

Product Description

K Helical Bevel hollow shaft bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer

 

Output Torque

10-4484 Nm

Input Speed

Reference details page

Output Speed

0.21-12 r/min

Color

Customizable

Certificate

ISO9001

Structure

SF

Input power rating

0.55-7.5

Ratio

9.96-241.09

Maximum torque

1270

Input Configurations

Equipped with Electric Motors
Solid Shaft Input
IEC-normalized Motor Flange

Applicable Motors

Single Phase AC Motor, Three Phase AC Motor
Brake Motors
Inverter Motors
Multi-speed Motors
Explosion-proof Motor
Roller Motor

Output Configurations

Solid Shaft Output
Hollow Shaft Output

nstallation

Foot-mounted
B5 Flange-mounted
B14 Flange-mounted
Shaft-mounted

Lubrication

Oil-bath and Splash Lubrication

More mounting position and dimensions please click here to contact us.

 

F helical gear reducer

Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.

Installation method: base installation, flange installation, torque arm installation.

Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.

The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.

Output mode: hollow shaft output or CHINAMFG shaft output.

Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.

K helical bevel gear reducer

Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.

Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.

Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.

Reduction ratio: basic type 8.1-191, combined to 13459.

 

R helical gear reducer

Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.

Installation method: pedestal installation, flanges with large and small flanges are easy to choose.

Solid shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces

S series helical gear worm reducer

The S series helical gear worm gear motor has a high technological content. It has a helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.

Related Products
 

Company Information

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

gear gearbox

How do gear reducers contribute to energy efficiency in machinery and equipment?

Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:

1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.

2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.

3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.

4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.

5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.

6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.

7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.

8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.

9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.

10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.

By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Standard K Helical Bevel Hollow Shaft Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer   manufacturer China Standard K Helical Bevel Hollow Shaft Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer   manufacturer
editor by CX 2023-11-14

China Good quality ATA Series Shaft Mounted Speed Reducer Hanging Shaft Mounted High Rpm Speed Gear Box gearbox definition

Product Description

Product Description

ATA Series Shaft Mounted Speed Reducer Hanging Shaft Mounted High Rpm speed gear box

Components:

1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed CZPT Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
11. Bearings: NSK,HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop

The features of ATA shaft mounted gearbox:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: Single key hollow shaft, each model can select 3 hollow diameter at most.
Gearbox Housing: Hard Iron Steel, can be used outside.
Anti-slip device: Can suit for any model, It’s very convenient to be mounted.

The maintenance of ATA shaft mounted gearbox:
1. Before starting the reducer must be filled of N159 or N220 extreme pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After 3 months running, the gearbox need to change oil, attention it must be debris inside the machine rinse before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fastened with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.

Detailed Photos

Rated Power
 
1.1~193KW
Intput Speed
 
500~1400r/min
Output Speed
 
25~300r/min
Ratio
 
IN=5.0…31.5
Installation Form
 
Shaft mounted

The models of ATA shafted mounted gearbox:
1 Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

Product Parameters

Gearbox Parameters:

Models Output Bore Dia. Maximum Torque Nominal Ratio(i)
ATA30 30mm 180Nm 5

7

10

12.5

15

20

25

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

Certifications

Packaging & Shipping

Packaging & Delivery
ATA series gear reducer Packaging Details:Plastic Bags, Cartons, Wooden Boxes
Port:ZheJiang /HangZhou
 

Company Profile

Our Advantages

Our Services:

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

FAQ

If you have any demand for our products please feel free to contact me

Application: Motor, Machinery
Function: Speed Changing, Speed Reduction
Layout: Parallel
Hardness: Hardened
Installation: Torque Arm Type
Step: Single-Step
Customization:
Available

|

Customized Request

gearbox

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China Good quality ATA Series Shaft Mounted Speed Reducer Hanging Shaft Mounted High Rpm Speed Gear Box   gearbox definition		China Good quality ATA Series Shaft Mounted Speed Reducer Hanging Shaft Mounted High Rpm Speed Gear Box   gearbox definition
editor by CX 2023-06-01

China Foot Mounted Helical Gear Speed Reducer Transmission Gearbox with Shaft automatic gearbox

Item Description

Solution Description

KPC Series helical gearbox is a new technology product which created basing on the modular program, It can be connected respectively with motors such as IEC standard motor, brake motor, explosion-evidence motor, frequency motor, servo motor and so on. it has 4 types(),electricity from .12kw to 4.0kw, ratio from 3.66 to 58.09, Max torque from 120Nm to 500Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This product is broadly utilized in textile, foodstuff, beverage,tobacco, logistics industrial fields,and so on.

        Solution Qualities

  1. Modular development
  2. Large efficiency
  3. Exact grinding, reduced noise
  4. Compact structural design and style
  5. Univeral mounting
  6. Aluminium housing, light-weight in bodyweight
  7. Carbonize and grinding hardened gears, resilient
  8. Multi-construction, can be mixed in different types to meet up with various transmission condition

       Installation:
      1.Foot mounted
      2.Output Flange mounted
      3.B14 Flange mounted

      Designs:
      1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
      2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
      3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P

Detailed Images

Product Parameters

GEARBOX Deciding on TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 120 2600 fifty three.33  a hundred and sixty/three          
31 120 2600 forty five.89  413/9          
35 one hundred twenty 2600 forty.10  3248/81          
39 a hundred and twenty 2560 35.47  532/15          
forty nine 120 2380 28.50  770/27          
fifty nine 120 2230 23.56  212/nine          
71 a hundred and twenty 2100 19.83  119/six          
seventy eight 90 2030 seventeen.86  1357/seventy six          
ninety six a hundred and twenty 1900 14.62  658/forty five          
a hundred and one 90 1860 thirteen.eighty* sixty nine/5          
118 120 1770 eleven.90  2464/207          
143 one hundred twenty 1660 9.81  1148/117          
153 eighty 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 five.69  1081/one hundred ninety          
302 70 1290 four.63  88/19          
366 70 1210 three.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 54.00* fifty four/one          
30 200 4500 forty six.46* 3717/eighty          
34 two hundred 4500 forty.sixty* 203/five          
39 two hundred 4270 35.91* 3591/one hundred          
forty eight 200 3970 28.88* 231/8          
59 200 3730 23.eighty five* 477/20          
70 200 3520 20.08* 3213/one hundred sixty          
82 one hundred forty 3330 17.10  3009/176          
95 200 3180 14.eighty one* 2961/200          
106 a hundred and forty 3060 13.21  2907/220          
116 200 2970 twelve.05  1386/a hundred and fifteen          
141 two hundred 2780 9.93  2583/260          
159 one hundred twenty 2670 eight.78  2703/308          
189 120 2520 7.39  2601/352          
257 a hundred 2280 five.45  2397/440          
316 a hundred 2120 four.43  102/23          
383 eighty 1990 3.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 three hundred 6000 fifty eight.09  639/11          
28 300 6000 fifty.02  2201/44          
32 three hundred 6000 43.75  4331/ninety nine          
36 three hundred 6000 38.73  426/eleven          
forty 300 5860 34.62  4189/121          
49 three hundred 5480 28.30  4047/143          
64 280 5571 21.78  1917/88          
81 280 4660 seventeen.33  3621/209          
ninety three 260 4440 fifteen.06  497/33          
113 260 4160 twelve.37  1633/132          
136 240 3910 10.28  3053/297          
177 180 3590 seven.93  1269/a hundred and sixty          
222 a hundred and eighty 3320 six.31  2397/380          
255 150 3170 five.48  329/sixty          
311 one hundred fifty 2970 4.50  1081/240          
374 a hundred and fifty 2790 3.74  2571/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 500 8000 58.09  639/11          
28 five hundred 8000 fifty.02  2201/44          
32 500 8000 forty three.75  4331/ninety nine          
36 500 8000 38.73  426/11          
forty five hundred 7950 34.62  4189/121          
49 500 7430 28.30  4047/143          
sixty four 480 6810 21.78  1917/88          
eighty one 480 6310 17.33  3621/209          
ninety three 460 6571 fifteen.06  497/33          
113 460 5640 twelve.37  1633/132          
136 440 5300 ten.28  3053/297          
177 260 4860 7.93  1269/one hundred sixty          
222 260 4510 6.31  2397/380          
255 230 4300 five.48  329/sixty          
311 230 4030 four.50  1081/240          
374 two hundred 3780 3.seventy four 2571/540          

Outline Dimension:

Business Profile

About our company:
We are a professional reducer producer found in HangZhou, ZHangZhoug province.Our top merchandise is  full assortment of RV571-one hundred fifty worm reducers , also provided hypoid helical gearbox, Pc models, UDL Variators and AC Motors.Products are broadly utilised for apps this kind of as: foodstuffs, ceramics, packing, chemical substances, pharmacy, plastics, paper-generating, building equipment, metallurgic mine, environmental safety engineering, and all varieties of computerized traces, and assembly lines.With quickly supply, excellent after-income service, advanced making facility, our products offer well  both at residence and abroad. We have exported our reducers to Southeast Asia, Jap Europe and Center East and so on.Our purpose is to create and innovate on basis of higher high quality, and produce a good track record for reducers.

Packing details:Plastic Luggage+Cartons+Wooden Instances , or on ask for
We participate Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Acquire Eurasia

Logistics

We can dispatch goods by sea, by train, by air in accordance to consumer instruction

Right after Sales Services

one.Upkeep Time and Warranty:Inside of 1 calendar year after obtaining products.
2.Other SupportIncluding modeling choice manual, installation guide, and problem resolution guidebook, etc.

FAQ

1.Q:Can you make as for each customer drawing?
A: Of course, we supply customized provider for buyers accordingly. We can use customer’s nameplate for gearboxes.

two.Q:What is your conditions of payment ?
   A: 30% deposit ahead of generation,equilibrium T/T before delivery.

3.Q:Are you a trading company or producer?
   A:We are a manufacurer with advanced products and seasoned personnel.

four.Q:What is your manufacturing potential?
   A:8000-9000 PCS/Thirty day period

5.Q:Cost-free sample is obtainable or not?
   A:Sure, we can supply cost-free sample if buyer agree to spend for the courier expense

6.Q:Do you have any certification?
   A:Of course, we have CE certificate and SGS certification report.

Get in touch with information:
Ms Lingel Pan
For any questions just truly feel totally free ton make contact with me. Numerous many thanks for your sort attention to our firm!


/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

GEARBOX SELECTING TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 120 2600 53.33  160/3          
31 120 2600 45.89  413/9          
35 120 2600 40.10  3248/81          
39 120 2560 35.47  532/15          
49 120 2380 28.50  770/27          
59 120 2230 23.56  212/9          
71 120 2100 19.83  119/6          
78 90 2030 17.86  1357/76          
96 120 1900 14.62  658/45          
101 90 1860 13.80* 69/5          
118 120 1770 11.90  2464/207          
143 120 1660 9.81  1148/117          
153 80 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 5.69  1081/190          
302 70 1290 4.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 54.00* 54/1          
30 200 4500 46.46* 3717/80          
34 200 4500 40.60* 203/5          
39 200 4270 35.91* 3591/100          
48 200 3970 28.88* 231/8          
59 200 3730 23.85* 477/20          
70 200 3520 20.08* 3213/160          
82 140 3330 17.10  3009/176          
95 200 3180 14.81* 2961/200          
106 140 3060 13.21  2907/220          
116 200 2970 12.05  1386/115          
141 200 2780 9.93  2583/260          
159 120 2670 8.78  2703/308          
189 120 2520 7.39  2601/352          
257 100 2280 5.45  2397/440          
316 100 2120 4.43  102/23          
383 80 1990 3.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 300 6000 58.09  639/11          
28 300 6000 50.02  2201/44          
32 300 6000 43.75  4331/99          
36 300 6000 38.73  426/11          
40 300 5860 34.62  4189/121          
49 300 5480 28.30  4047/143          
64 280 5020 21.78  1917/88          
81 280 4660 17.33  3621/209          
93 260 4440 15.06  497/33          
113 260 4160 12.37  1633/132          
136 240 3910 10.28  3053/297          
177 180 3590 7.93  1269/160          
222 180 3320 6.31  2397/380          
255 150 3170 5.48  329/60          
311 150 2970 4.50  1081/240          
374 150 2790 3.74  2021/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 500 8000 58.09  639/11          
28 500 8000 50.02  2201/44          
32 500 8000 43.75  4331/99          
36 500 8000 38.73  426/11          
40 500 7950 34.62  4189/121          
49 500 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6020 15.06  497/33          
113 460 5640 12.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 7.93  1269/160          
222 260 4510 6.31  2397/380          
255 230 4300 5.48  329/60          
311 230 4030 4.50  1081/240          
374 200 3780 3.74 2021/540          

/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 45/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

GEARBOX SELECTING TABLES  
KPC01..       n1=1400r/min       120Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 120 2600 53.33  160/3          
31 120 2600 45.89  413/9          
35 120 2600 40.10  3248/81          
39 120 2560 35.47  532/15          
49 120 2380 28.50  770/27          
59 120 2230 23.56  212/9          
71 120 2100 19.83  119/6          
78 90 2030 17.86  1357/76          
96 120 1900 14.62  658/45          
101 90 1860 13.80* 69/5          
118 120 1770 11.90  2464/207          
143 120 1660 9.81  1148/117          
153 80 1630 9.17  1219/133          
181 80 1540 7.72  1173/152          
246 70 1390 5.69  1081/190          
302 70 1290 4.63  88/19          
366 70 1210 3.82  943/247          
KPC02..       n1=1400r/min       200Nm  
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14  
[r/min] [Nm] [N]  
26 200 4500 54.00* 54/1          
30 200 4500 46.46* 3717/80          
34 200 4500 40.60* 203/5          
39 200 4270 35.91* 3591/100          
48 200 3970 28.88* 231/8          
59 200 3730 23.85* 477/20          
70 200 3520 20.08* 3213/160          
82 140 3330 17.10  3009/176          
95 200 3180 14.81* 2961/200          
106 140 3060 13.21  2907/220          
116 200 2970 12.05  1386/115          
141 200 2780 9.93  2583/260          
159 120 2670 8.78  2703/308          
189 120 2520 7.39  2601/352          
257 100 2280 5.45  2397/440          
316 100 2120 4.43  102/23          
383 80 1990 3.66  2091/572          
KPC03..       n1=1400r/min         300Nm
n2 M2max Fr2 i Proportion 71B5/B14 80B5/B14 90B5/B14 100B5/B14 112B5/B14
[r/min] [Nm] [N]
24 300 6000 58.09  639/11          
28 300 6000 50.02  2201/44          
32 300 6000 43.75  4331/99          
36 300 6000 38.73  426/11          
40 300 5860 34.62  4189/121          
49 300 5480 28.30  4047/143          
64 280 5020 21.78  1917/88          
81 280 4660 17.33  3621/209          
93 260 4440 15.06  497/33          
113 260 4160 12.37  1633/132          
136 240 3910 10.28  3053/297          
177 180 3590 7.93  1269/160          
222 180 3320 6.31  2397/380          
255 150 3170 5.48  329/60          
311 150 2970 4.50  1081/240          
374 150 2790 3.74  2021/540          
KPC04..       n1=1400r/min       500Nm  
n2 M2max Fr2 i Proportion 80B5/B14 90B5/B14 100B5/B14 112B5/B14  
[r/min] [Nm] [N]
24 500 8000 58.09  639/11          
28 500 8000 50.02  2201/44          
32 500 8000 43.75  4331/99          
36 500 8000 38.73  426/11          
40 500 7950 34.62  4189/121          
49 500 7430 28.30  4047/143          
64 480 6810 21.78  1917/88          
81 480 6310 17.33  3621/209          
93 460 6020 15.06  497/33          
113 460 5640 12.37  1633/132          
136 440 5300 10.28  3053/297          
177 260 4860 7.93  1269/160          
222 260 4510 6.31  2397/380          
255 230 4300 5.48  329/60          
311 230 4030 4.50  1081/240          
374 200 3780 3.74 2021/540          

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China Foot Mounted Helical Gear Speed Reducer Transmission Gearbox with Shaft     automatic gearbox	China Foot Mounted Helical Gear Speed Reducer Transmission Gearbox with Shaft     automatic gearbox
editor by CX 2023-03-27

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Excellent focus has been paid on environmental protection and energy conserving. Thanks to our extensive product variety and prosperous activities in this sector, specialize in electricity transmission items, CATV merchandise, mechanical seal, hydraulic and Pheumatic, and promotional products.

ATA Sequence Shaft Mounted Velocity Reduction EPTT

ATA sequence shaft mounted EPTT EPTTs with hardened EPTTs have large carrying capability, easy EPTT, ligEPTT fat, minimal vitality intake and so on traits, enter shaft of EPTT is linked with motor by belt pulley, output hollow shaft linked with a key. It could be alternatively of electric powered drum to be EPTT supply for a belt conveyors and lifting equipments. It is commonly used in the mining equipments, Concrete miXiHu (West Lake) Dis.ng batching EPTT, Stone Crushers, Sand making manufacturing line and other belt conveyor mechanical EPTT regions.

The application of ATA shaft mounted EPTT:
Agriculture, commerce, telecommunications business, the meals industry, tobacco market, vehicle business, cement business, mining industry, miXiHu (West Lake) Dis.ng station belt conveyor program.

Out-place shaft: Solitary key hollow shaft, each and every product can decide on 3 hollow diameter at most.
Anti run again system: Can fulfill any model, It is really handy to be mounted.

EPTT EPTT: Tough Iron steel, can be utilised outside.
Anti operate back gadget: Can meet up with any design, It is very handy to be mounted.

EPTT belt conveyor EPTT system is composed by ATA shaft-mounted EPTT, torque arm, pulleEPTTand motors. Whose EPTT EPTT from the motor to the EPTT by means of the pulley, and then EPTT handed to the EPTT pulley via the hollow shaft and the EPTT is mounted by torque arm, anti-down unit can be configured. The system is handy to install use and sustain

The upkeep of ATA shaft mounted EPTT:
1. Just before starting up the EPTT must be filled of N159 or N220 excessive pressure EPTT EPTT oils, until the EPTT oil demonstrates an intermediate position
two. Right after a few months operating, the EPTT need to alter oil, interest it must be particles inside the EPTT rinse ahead of introducing new oil.
3. At the EPTT hollow shaft ends and EPTT pulley conclude gland plate must fixed with locking screws.
4. The EPTT pulley and the motor pulley must be pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel when they are set up and the belt tightness should be moderate.

Rated EPTT Rated Torque Enter Pace Output Pace Backstop
one.1KW~193KW 180~17000N.m 1400r/min, 900r/min, 500r/min twenty five~300r/min Different elements, Anti-slip unit

The versions of ATA shafted mounted EPTT:
ATA35 ATA40 ATA45 ATA50 ATA60 ATA70 ATA80 ATA100 ATA125
Merchandise pictures:

EPTT:

Product application:

Certificate:

Our company :
EPTT reg was started in 1982, which has a lot more than 36 many years in R amp D and producing of EPTTes, EPTTs, shaft, motor and spare elements.
We can supply the proper answer for uncountable apps. Our merchandise are commonly utilized in the ranges of metallurgical, steel, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and alcohol marketplace and various other sorts of EPTTs with a robust existence in the international industry.
EPTT reg has grow to be a trustworthy supplier, capable to source large quality EPTTes.With 36 years expertise, we guarantee you the utmost dependability and safety for the two product and services.

Client checking out:

FAQ:
one.Q:What sorts of EPTT can you produce for us?
A:Primary products of our organization: UDL sequence pace variator,RV collection worm EPTT EPTT, ATA collection shaft mounted EPTT, X,B sequence EPTT EPTT,
P series planetary EPTT and R, S, K, and F series helical-tooth EPTT, more
than one particular hundred types and countless numbers of requirements
two.Q:Can you make as for every custom drawing?
A: Yes, we offer you EPT support for consumers.
three.Q:What is your terms of payment ?
A: thirty% Advance payment by T/T after signing the contract.70% before supply
4.Q:What is your MOQ?
A: one Established

Welcome to speak to us for far more element details and inquiry.
If you have specific parameters and necessity for our EPTT, customization is available.

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We have exported our goods to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the Usa, Canada, etc. Trying to keep in head that great services is the crucial to cooperating with clientele, we try to satisfy large quality specifications, provide aggressive rates and make sure prompt shipping and delivery. The product well shows environmental protection and energy saving. KPC Series helical EPTT is a new era solution which made basing on the modular system, It can be connected respectively with motors this sort of as IEC stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd motor, brake motor, explosion-proof motor, frequency motor, servo motor and so on. KPC01 EPTT from .12kw- one.5kw, ratio from three.82 to 53.33, Max torque from 120Nm.It can be connect discretionary(foot or flange) and use multi-mounting positions accordingly. This solution is commonly utilised in textile, foodstuff, EPTTrage,tobacco, EPTT EPTT fields,etc.

Merchandise Characteristics

  1. Modular construction
  2. Higher efficiency
  3. Specific grinding, lower sound
  4. Compact structural design
  5. Univeral mounting
  6. Aluminium housing, ligEPTT in excess weight
  7. EPTTize and grinding hardened EPTTs, tough
  8. Multi-construction, can be mixed in diverse kinds to meet various EPTT condition
  • Installation:
    1.Foot-mounted
    2.Output Flange-mounted
    three.B14 Flange-mounted

    Types:
    KPC..P(Foot-mounted): KPC01P
    KPCF..P(Output Flange-mounted): KPCF01P

  • KPCZ..P(B14 Flange-mounted): KPCZ01P
EPTT Deciding on TABLES
KPC01.. n1=1400r/min 120Nm
n2 M2max Fr2 i Proportion 63B5 71B5/B14 80B5/B14 90B5/B14
[r/min] [Nm] [N]
26 120 2600 53.33 a hundred and sixty/three
31 120 2600 forty five.89 413/9
35 a hundred and twenty 2600 forty.ten 3248/eighty one
39 a hundred and twenty 2560 35.47 532/fifteen
forty nine one hundred twenty 2380 28.50 770/27
fifty nine a hundred and twenty 2230 23.fifty six 212/nine
seventy one one hundred twenty 2100 19.83 119/6
seventy eight 90 2030 seventeen.86 1357/seventy six
96 120 1900 14.62 658/45
one hundred and one 90 1860 thirteen.eighty* 69/five
118 a hundred and twenty 1770 eleven.90 2464/207
143 a hundred and twenty 1660 nine.81 1148/117
153 eighty 1630 9.seventeen 1219/133
181 80 1540 seven.seventy two 1173/152
246 70 1390 five.sixty nine 1081/190
302 70 1290 4.63 88/19
366 70 1210 3.eighty two 943/247

  • Company Brief INTRODUCTION:
    We are a specialist EPTT manufacturer positioned in EPTTizhou, EPTT province.
    Our foremost items is entire assortment of RV571-a hundred and fifty worm EPTTs , also supplied hypoid helical EPTT, Laptop units, UDL Variators and AC EPTTs.
    EPTT are widely utilized for programs these kinds of as: foodstuffs, EPTT, EPTT, chemical substances, pharmacy, plastics, paper-generating, construction EPTTry, metallurgic EPTT, environmental safety engineering, and all kinds of computerized traces, and assembly lines.
    With quick supply, excellent after-revenue support, EPTT producing faXiHu (West Lake) Dis.Hu (West Lake) Dis.ty, our products market properly equally at property and overseas. We have exported our EPTTs to SouthEPTT Asia, EPTTern Europe and the Center EPTT and so on.Our intention is to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and innovate on the foundation of substantial high quality, and EPTT a good reputation for EPTTs.

    WORKSHOP:

    EXHIBITIONS:

  • FAQ:
  • 1.Q:Can you make as for each buyer drawing?
    A: Of course, we supply EPT provider for consumers accordingly. We can use customer’s nameplate for EPTTes.
    2.Q:What is your terms of payment ?
    A: 30% deposit just before production,stability T/T just before delivery.
    3.Q:Are you a buying and selling business or company?
    A:We are a manufacurer with EPTT gear and knowledgeable staff.
    4.Q:What is actually your production potential?
    A:8000-9000 PCS/Month
    four.Q:What is your MOQ?
    A: one pcs
    5.Q:Free sample is offered or not?
    A:Yes, we can supply totally free sample if consumer concur to pay out for the courier EPTT
    six.Q:Do you have any certification?
    A:Indeed, we have CE certificate and SGS certificate report.
    Make contact with data:
    Ms Lingel Pan

    For any concerns just come to feel cost-free ton get in touch with me. Numerous thanks for your sort consideration to our organization!

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Our major products are Needle Roller bearings, Cylindrical Roller Bearings, Rod end Bearings, Spherical basic bearings, Monitor roller Bearings for Guideway, Roller Bearings, Mix Bearings for forklifts, Drinking water Pump Bearings, SNR Auto Bearings and all varieties of Spherical Bearings. Moreover, all our production techniques are in compliance with ISO9002 standards. Our solution variety involves all types of helical gear, spur gear, bevel gear, equipment rack, worm gear, sprockets,chains, bearings.

modest engine EPT shaft mounted speed EPT modest motor EPT ratio 160 EPT for modest boat EPT

Organization info

EstabEPTd in 1985, EPT EPT EPTRY CO., LTD is a higher and new EPT EPTrprise engaging in research, deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and manufacture for EPT amp pace variator, one of the director member of EPT EPT Affiliation of EPT EPT EPTry.
It addresses a lot more than 40,000 square meters, has more than four hundred personnel , twenty% of whom are specialists, equipped with much more than 300 sets the most EPT exact numerical management equipment, incXiHu (West Lake) Dis.Hu (West Lake) Dis. German HOFLER forming EPT grinding EPT to improve high quality.
established up more than 30 national revenue branches to serve our customers in time and thoroughly.
Our products also exported to much more than thirty countries principal in Europe, Asia America, and Africa, with substantial popularity.

EPT manage

EPT

Connected EPT types

EPT Planetary EPT Robotic RV EPT speed EPT
Custom made produced Non-stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd EPT UDL Collection Variator
PYZ Collection Helical Tooth Shaft Mounted EPT 8000 Series Cycloidal EPT
SLT Collection Spiral EPTl EPT SLSWL Sequence Worm Screw Jack
SLP Collection Planetary EPT SLH/SLB Sequence Substantial EPT EPT
NMRV Sequence Worm EPT BKM Series Helical-hypoid EPT
SLRC Series Helical EPT SLSMR Collection Shaft Mounted EPT
SLXG Collection Shaft Mounted EPT X/B Collection Cycloidal EPT
SLR/SEPT/SLK/SLS Collection Helical EPT AC/DC EPT

Main item list: sixteen series incXiHu (West Lake) Dis.Hu (West Lake) Dis. SLR/SLS/SLK/SEPT series tough tooth flank EPT EPT , SLRC sequence aluminium situation helical EPT EPTs,SLHSLB series large EPT velocity EPT, SLP sequence planetary speed EPT, X/B collection cycloidal EPT, SLXG sequence shaft-mounted EPT box, SLSWL sequence worm screw jack, SLT sequence helical cone EPT box, entirely much more than ten,000 ratios, different specification make us at the head of domestic EPT sector, extensively serve the mechanical EPT discipline of ligEPT amp weighty market this kind of as: beer amp EPTrage, mining EPT, foodstuff EPT, textile printing, rubber amp plastic material, petrochemical industry, jack-up transportation, pharmacy amp process hides, environmental protection products.

Certificate

FAQ

1.Payment Phrase: TT, L/C

two.Shipping time: about 30 daEPTfrom EPT payment.

3.We settle for tailored items as per your EPT requirement.

4.XiHu (West Lake) Dis.hu (West Lake) Dis.traces for the Selection:Generally we can pick one particular EPT which is ideal for you with some informations from you,these kinds of as ratio/motor velocity/mounting dimension/ out torque etc.

5.If the bare minimum orEPTamount is in excess of $10000, there are preferential.

Q1: What information must I inform you to confirm the solution?

A:Model/Dimensions, EPT Ratio, Shaft directions amp OrEPTquantity.

Q2: What can i do if I don’t know which a single EPT?

A:Dont be concerned, Send as much info as you can, our staff will support you find the rigEPT a single you are hunting for.

Q3: What is your item guarantee period?

A:We offer one calendar year guarantee given that the vessel departure day left EPT.

Q4: Are you buying and selling company or manufacturer ?

A: We are factory.

Q5: How EPT is your shipping and delivery time?

A: EPTly it is five-ten daEPTif the products are in inventory. or it is 15-twenty daEPTif the items are not in stock, it is in accordance to quantity.

Q6: Do you offer samples ? is it free of charge or additional ?

A: Indeed, we could offer the sample for totally free charge but do not spend the EPT of freight.

Q7: What is your phrases of payment ?

A: Payment lt=1000USD, a hundred% EPT. Payment gt=1000USD, thirty% T/T EPT ,balance before shippment.

If you have an additional query, pls truly feel free to speak to us as under:

Get in touch with Us

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focus in energy transmission products, CATV goods, mechanical seal, hydraulic and Pheumatic, and advertising merchandise. Furthermore, WE CAN Generate Tailored VARIATORS, GEARED MOTORS, Electric powered MOTORS AND OTHER HYDRAULIC Merchandise In accordance TO CUSTOMERS’ DRAWINGS. We will provide greatest providers and large high quality items with all sincerity.
Inline Helical EPTT EPTTl EPTT motor pace EPTT Shaft Mounted reduction pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel shaft producers coaXiHu (West Lake) Dis.al two stage crane mining SuXiHu (West Lake) Dis.Hu (West Lake) Dis. Mill EPTT

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Our item range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod ends and yokes. It has recognized stable cooperation with numerous effectively acknowledged universities and institutes in china this kind of as, Zhejiang College, Jilin College, Technological committee of nationwide chain push normal, Institute of countrywide chain push, Zhejiang software engineering substance institute, Huhan materials defense institute and it cooperated to discovered China Very first Car chain institute with Countrywide chain travel institute. Services & High quality controlWe provide detailed drawings and offer you every time required.

Crusher EPTT ATA Shaft Mounted EPTT

Factors:

one. EPTT: Nodular Solid Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears EPTT: 20CrMnTi
four. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: EPTC58-sixty two, Interior Hardness: HBS156-207
6. Gears Precision: 6 Class
seven. Shafts EPTT: 40Cr
eight. Enter Configurations:
Keyed Strong Shaft Input
IEC Normalized EPTT Flange
nine. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
11. EPTTs: NSK, SKF, FAG, EPTB, ZWZ, LYC
twelve. EPTT Areas: Torque arm, Optional Backstop

The attributes of ATA shaft mounted EPTT:
Mounting Variety: Tie rod Hanging shaft mounted
Output Shaft: One crucial hollow shaft, each model can select a few hollow diameter at most.
EPTT EPTT: Hard Iron Metal, can be utilised outdoors.
Anti-slip device: Can fit for any model, It truly is quite convenient to be mounted.

The maintenance of ATA shaft mounted EPTT:
1. Prior to starting up the EPTT need to be filled of N159 or N220 extreme stress EPTT EPTT oils, till the EPTT oil shows an intermediate place
two. Following three months working, the EPTT require to adjust oil, consideration it have to be debris inside of the EPTT rinse just before including new oil.
3. At the EPTT hollow shaft ends and EPTT pulley finish gland plate should fastened with locking screws.
4. The EPTT pulley and the motor pulley have to be pXiHu (West Lake) Dis.Hu (West Lake) Dis.lel when they are put in and the belt tightness should be reasonable.

Rated EPTT 1.1~193KW
Intput Pace 500~1400r/min
Output Pace 25~300r/min
Ratio IN=5….31.five
Set up Kind Shaft mounted

The types of ATA shafted mounted EPTT:
one Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D

EPTT Parameters:

Models Output Bore Dia. MaXiHu (West Lake) Dis.mum Torque Nominal Ratio(i)
ATA30 30mm 180Nm five

7

ten

twelve.five

15

twenty

25

31

ATA35 35mm 420Nm
ATA40 40mm/45mm 950Nm
ATA45 45mm/50mm/55mm 1400Nm
ATA50 50mm/55mm/60mm 2300Nm
ATA60 60mm/70mm 3600Nm
ATA70 70mm/85mm 5100Nm
ATA80 80mm/100mm 7000Nm
ATA100 100mm/125mm 11000Nm
ATA125 125mm/135mm 17000Nm

Product photographs:

Solution software:

Our business :
EPTT reg was started in 1982, which has much more than 36 many years in R amp D and producing of EPTTes, EPTTs, shaft, motor and spare components.
We can offer the correct solution for uncountable purposes. Our products are commonly employed in the ranges of metallurgical, steel, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and alcoholic beverages market place and various other sorts of EPTTs with a robust presence in the worldwide industry.
EPTT reg has grow to be a trustworthy provider, able to source higher quality EPTTes.With 36 years knowledge, we guarantee you the utmost reliability and safety for both merchandise and services.

Buyer visiting:

Our Solutions:

Pre-sale companies 1. Select gear product.
2.Layout and manufacture merchandise according to clients’ EPTT necessity.
three.Train specialized individual for clientele
Solutions throughout offering one.Pre-check and take merchandise ahead of shipping and delivery.
two. Aid customers to draft solving plans.
Right after-sale services 1.Assist consumers to get ready for the 1st design scheme.
2. Teach the 1st-line operators.
three.EPTTke initiative to get rid of the difficulty speedily.
four. Supply technological exchanging.

FAQ:
one.Q:What types of EPTT can you make for us?
A:Major products of our organization: UDL collection pace variator,RV collection worm EPTT EPTT, ATA series shaft mounted EPTT, X,B series EPTT EPTT,
P sequence planetary EPTT and R, S, K, and F sequence helical-tooth EPTT, more
than one hundred models and thousands of requirements
2.Q:Can you make as for each personalized drawing?
A: Of course, we provide EPT support for buyers.
3.Q:What is your conditions of payment ?
A: thirty% Advance payment by T/T right after signing the agreement.70% prior to shipping and delivery
four.Q:What is your MOQ?
A: 1 Set

If you have any desire for our products please really feel free of charge to get in touch with me

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Hangzhou EPG Co.,Ltd. , was established in November, 1997. With its 5 wholly owned subsidiaries. With comprehensive requirments, we can also produce your specific made solution. There is a specialized heart of province stage, EPG academician functioning station, experiment station for EPG post medical professionals, and national 863 system set up in EPG team. With these platforms and strong technical ability, the more than 400 experts have designed all variety of particular high specific and substantial strength products, carried out mould plans for essential factors in the vehicle and nationwide market revitalizing software, resulting much more than 5000 developed over, among which 33 products are autonomous patent technologies with four patent approved .

FAQ

Q1: I want to purchase your goods, how can I pay out?

A: You can shell out by way of T/T(30% 70%), L/C ,D/P.

Q2: How can you ensure the top quality?

A: One particular year’s guarantee in opposition to B/L day. If you satisfy with top quality issue, please ship us images or video to check out, we guarantee to send spare elements or new merchandise to exchange. Our guarantee not incEPTT inappropriate procedure or wrong specification selection.

Q3: How we decide on models and specifications?

A: You can e mail us the sequence code (for case in point: RC series helical EPTT) as well as necessity information, this sort of as motor EPTT, output speed or ratio, service factor or your software…as a lot data as achievable. If you can offer some photographs or drawings, it is nice.

Q4: If we never locate what we want on your web site, what should we do?

A: We offer you two options:

1, You can electronic mail us the photographs, drawings or descriptions particulars. We will attempt to style your items on the basis of our stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd designs.

two, Our R ampD section is specialist for OEM/ODM products by drawing/samples, you can deliver us samples, we do EPT design for your bulk purchasing.

Q5: Can we buy 1 laptop of each item for high quality tests?

A: Yes, we are happy to take trial orEPTTfor high quality testing

Q6: How about your item shipping and delivery time?

A: Generally for 20’container, it takes twenty five-thirty workdaEPTTfor worm and cycloid EPTT, 35-forty workdaEPTTfor helical EPTT.

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