Tag Archives: stainless steel reducer

China Best Sales Stainless Steel Bevel Gear Spiral Reducer Land Cruiser Degree Forged Transmission Degree High Quality Mini Brass Plastic Hex Box with high quality

Product Description

        Stainless Steel Bevel Gear Spiral Reducer Land Cruiser Degree Forged Transmission Degree High Quality Mini Brass Plastic Hex Box
 

Product Description

Click the picture to learn more

Spur gear

Helical gear

Double helical gear
herringbone gear

Miter gear

Spiral Bevel Gear

Straight bevel gear

Internal gear

Worm gear & worm shaft

Gear rack

We can produce large forging,casting and welding gears according to customer’s drawings.According to the working conditions and clients’ request,we also can do gear grinding,surface hardening,cemented and quenching,Nitriding and quenching,etc.

Material

C45,40Cr,20CrMnTi,42CrMo, Copper, Stainless steel and so on as per your requests.

Processing

F.orging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment….…

Heat Treatment

Carburizing,Induction,Flame,Nitriding….…

Main Machines

NC Gear Hobbing Machines, NC Gear Shapers(Gealson, Moude), NC lathe, NC gear Shaving machines, NC gear milling, Nc gear grinding
Machines and many kinds of gear related machines.

 

Our company specializes in manufacturing custom-made large-scale gears for various industrial applications, employing advanced forging, casting, and welding techniques as per our clients’ exact specifications and technical drawings. We take pride in our ability to create gears that not only meet but exceed expectations in terms of durability and performance under demanding working conditions.

In addition to precision fabrication, we offer an array of post-processing services tailored to enhance gear longevity and functionality. These value-added treatments include:

  • Gear Grinding: Ensuring exceptional surface finish and high accuracy of tooth profiles for smoother operation and reduced noise.

  • Surface Hardening: Applying processes like induction hardening or flame hardening to form a hardened wear-resistant surface layer while preserving a tough interior core, ideal for gears subject to high loads and surface wear.

  • Cementation (Carburizing): A heat treatment process where carbon is diffused into the surface of the gear to increase its hardness, enhancing load-bearing capabilities without compromising toughness.

  • Quenching: Rapid cooling after heating to achieve the desired microstructure and mechanical properties, thereby improving hardness and strength of the gears.

  • Nitriding and Quenching: Nitriding involves introducing nitrogen into the surface layer to create a hard and wear-resistant case, often followed by quenching to further refine the material’s properties. This combination results in gears with superior fatigue resistance and improved service life.

Each of these processes is meticulously executed under strict quality control measures to ensure that every gear component produced meets stringent standards and client requirements. Our commitment to customization allows us to cater to diverse industries and unique operational environments, providing customers with gears that are specifically designed and treated to withstand their specific application demands.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Bevel Wheel
Material: Stainless Steel
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

gear gearbox

What are the considerations for choosing the appropriate lubrication for gear reducers?

Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:

1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.

2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.

3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.

4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.

5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.

6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.

7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.

8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.

9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.

10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.

By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.

gear gearbox

What maintenance practices are essential for prolonging the lifespan of gear reducers?

Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:

  • 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
  • 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
  • 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
  • 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
  • 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
  • 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
  • 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
  • 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
  • 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
  • 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.

By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

  • Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
  • Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China Best Sales Stainless Steel Bevel Gear Spiral Reducer Land Cruiser Degree Forged Transmission Degree High Quality Mini Brass Plastic Hex Box   with high quality China Best Sales Stainless Steel Bevel Gear Spiral Reducer Land Cruiser Degree Forged Transmission Degree High Quality Mini Brass Plastic Hex Box   with high quality
editor by CX 2024-04-13

China manufacturer Stainless Steel Geared Motor Helical Stainless Steel Gear Motor Water Proof Electric Gearbox, Right Angle Reducer wholesaler

Product Description

Stainless Steel Geared Motor Helical Stainless Steel Gear Motor Water Proof Electric Gearbox, Right Angle Reducer

Features:
1. Light in weight and non-rusting
2. Smooth in running, can work long time in dreadful conditions
3. High efficiency, low noise
4. Good-looking in appearance, durable in service life and small in volume

Product photo:

Specification for worm gearbox:

Model 030 ~ 063
Power 0.06kw ~ 4kw
Input speed 750rpm ~ 2000rpm
Reduction ratio 1/5 ~ 1/100
Input motor AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft Solid shaft / Hollow shaft / Output flange…
Dimension standard Metric size / Inch size
Material of housing die-cast aluminum / Cast iron / Stainless steel
Accessories Flange / CHINAMFG shaft / Torque arm / Cover …

FAQ
Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like flange, shaft, configuration, material, etc.

Q: Do you provide samples?
A: Yes. Sample is available for testing.

Q: What is your MOQ?
A: It is 10pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard product need 5-30days, a bit longer for customized products.

Q: Do you provide technology support?
A: Yes. Our company have design and development team, we can provide technology support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C is preferred, with different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send inquiry directly, and we will respond within 24 hours.

 

Application: Machinery
Function: Change Drive Torque, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Single-Step
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gear gearbox

Can you provide real-world examples of products that use gear reducer technology?

Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:

1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.

2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.

3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.

4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.

5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.

6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.

7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.

8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.

9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.

10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.

These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

  • 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
  • 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
  • 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
  • 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
  • 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
  • 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
  • 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
  • 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
  • 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
  • 10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

How do gear reducers contribute to speed reduction and torque increase?

Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:

Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).

Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.

Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.

By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.

China manufacturer Stainless Steel Geared Motor Helical Stainless Steel Gear Motor Water Proof Electric Gearbox, Right Angle Reducer   wholesaler China manufacturer Stainless Steel Geared Motor Helical Stainless Steel Gear Motor Water Proof Electric Gearbox, Right Angle Reducer   wholesaler
editor by CX 2023-09-13

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We inspect every piece of bearing by ourselves prior to shipping and delivery. Owing to our sincerity in giving ideal service to our consumers, knowing of your wants and overriding feeling of obligation toward filling buying requirements, Our item selection also handles locking assemblies (clamping factors/locking system), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod finishes and yokes.

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With in depth requirments, we can also build your unique designed item. Moreover, all our production processes are in compliance with ISO9002 requirements. In this way, our products have ongoing to achieve industry acceptance and clients satisfaction over the earlier couple of many years.

Worm Equipment EPTTs wp sequence EPTT modest reduction EPTT worm EPTT EPTT velocity EPTT EPTT stainless steel very best manufacture worm EPTT

A worm EPTT is a kind of reduction EPTT that is employed to change higher motor velocity enter into reduce speed output although also mainXiHu (West Lake) Dis.Hu (West Lake) Dis. large torque. The worm producer is composed of a EPTT in the kind of a screw meshed into the EPTT which outputs in the rigEPTT angle orientation. The worm EPTT is mainly manufactured of bronze with metal or stainless metal worm. The dimension of the worm EPTT is extremely small and sleek in contrast to other EPTT EPTTs which helps make it very useful for rated motor speed and area difficulties.

Utilizes of Worm EPTTs?

The worm EPTTs are applied in fields like tuning instruments, elevators, escalators, conveyor belts, healthcare tools, EPTT EPTT techniques, and protection gates to title a few.

Sorts of worm EPTT EPTTs?

There are forty four sequence of worm EPTTs categorized in accordance to EPTT software.

What is the worm EPTT EPTT used for?
A worm EPTT (or worm EPTT) is a distinct EPTT composition in which a screw (worm) meshes with a EPTT/wheel comparable to a spur EPTT. The established-up makes it possible for the person to deterEPTT rotational speed and also allows for higher torque to be transmitted.

How does a worm EPTT operate?
How Worm Gears Operate. An electric motor or motor applies rotational EPTT through to the worm. The worm rotates in opposition to the wheel, and the screw face pushes on the enamel of the wheel. The wheel is pushed towards the load.

Can a worm EPTT go each directions?
Worm EPTTs can go both route, but they need to have to be created for it. As you can think about, turning the worm shaft unEPTTload will EPTT a thrust aEPTT the aXiHu (West Lake) Dis.s of the screw. Nonetheless, if you reverse the direction the path of thrust will reverse as well.

How do you locate the EPTT ratio of a worm EPTT?
Amount of Threads in Worms
The amount of threads in a worm is the quantity of tooth in a worm. The speed EPTT ratio of a worm and worm EPTT set is attained by dividing the variety of teeth of the worm EPTT by the amount of threads of the worm.

These are even more available in different ratios. The RV EPTTs are offered in the ratios of five:one to a hundred:one. The worm EPTTes are also labeled according to their utilizes and composition, some of them are – Shaft to bore, flange mount, NEMA flange, miniature, large- ratio reduction, compact, and molded EPTT-filled housing. You can also get it modified in accordance to distinct or particular needs.

Rewards of worm EPTT EPTTs?

The standard advantage of the worm EPTT is that it creates an output of ninety levels to the input with increased torque and reduce speed. In addition to the advantages of high-velocity reduction and torque multiplication, the worm EPTT also supplies for EPTT absorption, tranquil procedure, smaller dimensions, and the adjustable mounting position. This makes the worm EPTT the best quality EPTT for large purposes.

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Description:

1.Large velocity ratio and performance
Solitary stage EPT can reach to 1:87 of velocity-down ratio and the effectiveness is far more than 90%. If use multi-speed EPT the speed-down ratio is bigger.

two.Compact
Being adapted epicyclic EPT theory, the enter and output shaft are at very same aXiHu (West Lake) Dis.s cEPTr.

three.Clean and secure operate and low sound
The cycloidal pinwheel has much more meshed tooth, the overlapping coefficient id huge and the EPT component is secure, the vibration and sounds is constrained at the minimal articles.

4.Trustworthy in operation and EPT lifestyle

Due to the fact the principal areas are manufactured of bearing steel by way of quenching treatment, it received high power. Meanwhile the EPT make contact with of portion adapts rolling friction, so it is durable and EPT lifestyle.
Since of affordable in style, practical in upkeep, effortless to disassemble and assemble, the least volume of part and basic lubrication, so it is EPTed by clients deeply

Parameters

Solution name cycloidal EPT EPT
Product XLD9 cycloidal EPT EPT
EPT 012.-75kw
Enter velocity 1000r/min,1500r/min
OutSpeed eleven-167r/min

Company data

one.Aotian EPTry EPT Co., Ltd. was founded in 1985, it has a top place in paper EPTry of EPT.We have a specialist creation, analysis and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment, revenue team. Our main items are paper EPT,pulping equipment and paper EPT elements.And we have the merchandise certificate,we will meet up with and exceed your anticipations. Remember to make contact with our personalized support for specifics .
two.Pursuing is primary introduction of our company :
(one). We are a maker and we have EPT and export legal rights.
(2). We create wonderful environmental safety EPTs and answers, pulp and paper making EPTs and remedies as properly as tissue paper converting EPTry and answers,
(3). Our major producing faXiHu (West Lake) Dis.Hu (West Lake) Dis.ty which spans practically thirty,000m2.
(4). We have attained a complete of 32 patents more than the previous handful of many years.

three.Our manufacturing facility!

Our Service
Pre-EPT Services
one.Giving extensive complex and enterprise consultation services
two.Proposing the most suitable scheme and equipment for our clients
3.Planning and fabricating focused items in accordance to the EPT demands of clientele
four.Instruction periodically higher competent support technician.

After-EPT Service
1.Very inspecting gear in each and every functioning treatment, top quality comes very first
2.Fast amp Risk-free Shipping
three.Helping our consumers for foundation construction of products
4.Dispatching engineers to set up and debug gear
five.Instruction the 1st-line operators on web site
six.Frequently pay a visit to consumers to solve manufacturing difficulties
7.Providing technical exchanging.

Buyer
These are our consumers in Iran ,Pakistan and India.
Our products are marketed to far more than one hundred nations around the world all over the world.

EPT
We go to entire world well-known EPTs every single calendar year.
EPTly advertise and publicize EPT’s model, to the greater part of customers to demonstrate the toughness and impression of EPT.The substantial concentration of visitor circulation, details movement and cash flow in the EPT can help our company understand from each and every other and enhance its competitiveness.

Certification
The organization has handed ISO9001:2000 worldwide top quality management program certification, self-supporting and export rights.

EPT and shipping
1. Export EPT.(EPTen circumstance, carbon solid and pallet).
2. Container (as buyer requirements)
3. It is appropriate for EPT length EPT transportation.

FAQ

  1. Payment terms
    (1)thirty% T/T within 10daEPTafter sign contract
    (two)70% T/T just before shipment
    (3)one hundred% L/C is also suitable
    2.Shipping time
    Inside 30daEPTafter very first payment
    three.OEM
    We can accept OEM

If you are interested in any of our prodcuts, remember to feel cost-free to get in touch with us immediately.Welcome to check out our organization if you are obtainable.
Accept personalized, only need to offer connected parameters, we will layout for you to make you content with the EPT.
Make contact with us

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XWD2/ XWD3/XWD4/XWD5/XWD6/XWD7 /XWD8 EPT with ac motor

Cycloidal EPT adopts meshing cycloid pin EPT, planetary EPT principle, so typically also known as planetary cycloid EPT. Planetary cycloidal EPT can be commonly used in petroleum, environmental defense, chemical, cement, transportation, textile, pharmaceutical, meals, printing, lifting, mining, metallurgy, building, EPT generation and other EPT.
As a EPT or reduction EPT, the EPT is divided into horizontal, vertical, biaXiHu (West Lake) Dis.al and straigEPT league assembly way,and many others. Its EPT stable framework can change ordinary cylindrical EPT EPT and worm EPT EPT in several situations. Therefore, planetary cycloid EPT EPT is widely employed in a variety of EPT and fields, and is EPTly welcomed by the majority of users.

XWD/BWY cycloid EPT motor details:

B sequence:

BW basedoard horizontal set up double axes variety

BL flange vertical put in double axes sort

BWY basedoard horizontal installed motor immediate-relationship sort

BLY flange vertical mounted motor direct-link variety

X collection:

XW basedoard horizontal mounted double axes kind

XL flange vertical installed double axes type

XWD basedoard horizontal installed motor direct-relationship type

XLD flange vertical put in motor immediate-link sort

FAQ
1, Q:what is actually your MOQ for ac EPT motor ?
A: 1pc is ok for every sort electric EPT box motor

two, Q: What about your warranty for your induction pace EPT motor ?
A: one particular year ,but apart from male-produced ruined

three, Q: which payment way you can take ?
A: TT, western union .

four, Q: how about your payment way ?
A: a hundred%payment EPTd less $5000 ,30% payment EPTd payment , 70% payment prior to sending over $5000.

5, Q: how about your EPT of pace reduction motor ?
A: plywood circumstance ,if size is tiny ,we will pack with pallet for considerably less one particular container

6, Q: What details ought to be presented, if I acquire electric powered helical EPTed motor from you ?
A: rated EPT, ratio or output pace,sort ,voltage , mounting way , quantity , if far more is much better ,

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