Warranty: 1 Year
Applicable Industries: Manufacturing Plant, Farms, Home Use, Food Shop
Weight (KG): 5000
Showroom Location: Viet Nam, Philippines, Indonesia, Russia, Thailand, Kenya, South Korea, Algeria, Sri Lanka, Bangladesh, South Africa, Nigeria
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Marketing Type: New Product 2571
Warranty of core components: 1.5 years
Core Components: PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Type: Grain Processing Equipment
Use: Agriculture
Condition: New
Key Selling Points: High Productivity
Product name: 10-50 Ton Per Batch Rice Grain Drying Machine Maize Corn Paddy Dryer
Application: Paddy, rice, corn, wheat, paddy, sesame, sorghum, etc
Capacity: 15–100 tons per day
Discount: 5% or more commission
Delivery time: Shipped within 20 days after payment, 100% on-time delivery rate
Raw material: Carbon Steel or stainless steel
Power: 8.7 kw
Fuel: Coal, wood, rice husk, diesel, etc
Color: Yellow or custom
WhatsApp: 1
Packaging Details: 10-50 Ton Per Batch Rice Grain Drying Machine Maize Corn Paddy DryerStandard export containers, nude packing for main machine, plywood box for spare parts or the package of the grain dryer according to customers’ requirements.
Port: ZheJiang , HangZhou, HangZhou, ZheJiang , HangZhou, HangZhou
Haokebang 5H-KB low temperature batch circulation grain dryer is an ideal drying equipment for drying grains. It adopts multifunctional machine design, indirect hot air heating, large capacity, and increases the drying layer area. Due to the ingenious structural design, the required power is reduced, and the drying efficiency is improved on the basis of saving space and energy for users. The use of the grain drying equipment can effectively reduce the drying rate of grain and grain, and improve the grain accuracy, thereby improving the quality of grain. ApplicationGrain dryer is suitable for efficient drying all cereals, grains, beans and seeds of all crops such as corn, CPT Cast Iron One Groove BK50 Light Duty Spoked v Belt Sheaves for 4L or A, 5L or B belt wheat, rice, soybean, sorghum, rapeseed, cashew, barley, etc. It is suitable to all kinds of farm. Features– Dry different materials without replacing parts; electrostatic spray.- High thermal efficiency, low unit energy consumption and high productivity.- Uniform heat, low thermal damage, low breakage rate, full and complete particles, high seed germination rate.- Environmentally friendly hot blast stove, low noise, weak vibration, fuel saving, low cost (rice husk, corn cob, diesel, coal, etc. can be used as its fuel) and long service life.- Easy to disassemble and ship, occupying a small area and low labor operation intensity.- Simple structure, high quality and low price, low investment cost and no site restrictions.- The combustion chamber is made of 310s high temperature resistant stainless steel.- PLC control box, fully automatic control system, touch screen display, easy to operate. Working Principle 5H-KB Series Grain DryerThe crops are input from the top of the tower through the bucket elevator, and through the distribution device to ensure that the equipment is always in a full load state during operation. The induced draft fan introduces the hot air into the inside of the tower body, and the rice crops are combined with the bottomless V-shaped baffles that are turned inward and the multi-row V-shaped baffles arranged staggered for processing, so that the rice crops can be mixed with the hot air, and also serve as a The inlet and outlet channels of drying air, most of the drying air can be recycled, and the water vapor generated when the material is dried is discharged from the dryer exhaust system, so the fuel consumption is very small. Sturcture Cross matrix drying layerThe use of galvanized steel heating system and heating pipe air intake can effectively penetrate the hot air into the grain, and the cross-shaped matrix arrangement can maximize the turnover of the grain, make the drying more uniform. The hourly precipitation efficiency is 10%~20% higher than similar products. The dryer is designed so that the grain can be fully turned over, the sundries and dust in the grain can be fully removed, and the cleanliness is high. The grain-distributing systemThe grain-distributing system adopts multiple rounds of grain-distribution, uniform grain distribution, small resistance during the grain-distribution process, reduced bearing capacity of a single grain-distributing wheel, reduced power required, low grain breakage rate, and long service life. PLC automatic control systemThe PLC automatic control system has 2 modes: one-key start and manual operation, and real-time computer monitoring of temperature and grain moisture, fault alarm and positioning display. Self-flow discharge & BaseSelf-flow discharge can reduce the breaking rate of grain when it collides with the conveying blade, and the effect is better when drying larger grain corn. The stainless steel bottom bin is adopted to reduce the friction coefficient of grains and improve the service life of the dryer.The base is welded by high-strength rectangular tube, which is corrosion-resistant, BMZ 2 years guarantee real gold IP plating CZPT unisex cuban chain 45600.30.5 cm gold smooth 24 inches 18K gold cuban chains high compressive strength. Mixed flow double impeller fanThe SWF series mixed flow double impeller fan is developed and manufactured by combining the characteristics of axial flow fan and centrifugal fan. Axial fans have the advantages of large air volume and centrifugal fans, so they are called “mixed flow” fans. The fan has the advantages of large air volume, smooth exhaust, low noise, low energy consumption, high dehumidification efficiency, and good stability. Specification
| Model Specification | 5H-KB-15 | 5H-KB-20 | 5H-KB-35 | |||
| Structural Style | Circulatory Type | |||||
| Size(mm) | 2900*4500*10800 | 2900*4500*10800 | 2900*4500*13330 | |||
| Capacity | 15 tons/batch | 20 tons/batch | 35 tons/batch | |||
| Overall Weight | 3075kg | 3350kg | 8000kg | |||
| Drying Rate(%/h) | 0.5~1.2 | 0.5~1.5 | 0.5~1.2 | |||
| Installed Capacity | 28m³ | 37m³ | 63m³ | |||
| Type Of Fuel | Biomass pellet rice husk dual-purpose furnace(independent research and development)/natural gas/liquefied petroleum gas | |||||
| The above data is for reference only. For more information, please contact us. | ||||||
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by Cx 2023-07-06