Tag Archives: high torque gear motor

China high quality Factory Price High Torque 1500W Servo Motor Planetary Gear Reducer comer gearbox

Product Description

Factory Price High Torque 1500W Servo Motor Planetary Gear Reducer

Nickel chromium molybdenum alloy steel gear is manufactured with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear precision and low noise operation.Internal gear bore uses needle roller to obtain higher abrasion resistance and strength.

Product Description

Characteristics:
(1) Low Noise:The use of helical gear design,to achieve a smooth,quite operation of the reducer.
(2) High Precision:Backlash is 3 arcmin or less,accurate positioning.
(3) High Rigidity,High Torque:The output shaft used large size,large span double support bearing design,which improves the rigidity and torque of the reducer.
(4) High Efficiency:1-stage up to 95% or more,2-stage up to 92% or more.
(5) Maintenance-Free:Low grease wear,can be lifetime lubrication.
(6) Sealing Effect is Good:Lubricating grease with high viscosity,not easy to separate the characteristics,ip65 protection class to ensure that no grease leakage.
(7) Installation Unrestrained:Can be installed arbitrarily.
(8) Wide Applicability:Applicable to any type of servo motor.
(9) An organic [integral] whole output axis.

Product Parameters

Specifications				PXR42	PXR60	PXR90	PXR120
Technal Parameters				PXR42	PXR60	PXR90	PXR120
Max. Torque			Nm	1.5times rated torque
Emergency Stop Torque			Nm	2.5times rated torque
Max. Radial Load			N	780	1530	3300	6700
Max. Axial Load			N	390	600	1500	3000
Torsional Rigidity			Nm/arcmin	2.5	6	12	23
Max.Input Speed			rpm	8000	8000	6000	6000
Rated Input Speed			rpm	4000	4000	3000	3000
Noise			dB	≤56	≤64	≤66	≤66
Average Life Time			h	20000
Efficiency Of Full Load			%	L1≥95% L2≥90%
Return Backlash	P1	L1	arcmin	≤3	≤5	≤5	≤5
	P1	L2	arcmin	≤5	≤7	≤7	≤7
	P2	L1	arcmin	≤5	≤8	≤8	≤8
	P2	L2	arcmin	≤7	≤10	≤10	≤10
Moment Of Inertia Table	L1	3	Kg*cm2	/	0.4	2.28	6.87
		4	Kg*cm2	0.12	0.4	2.28	6.87
		5	Kg*cm2	0.09	0.4	2.28	6.87
		7	Kg*cm2	0.09	0.4	2.28	6.87
		8	Kg*cm2	/	0.4	1.45	4.76
		10	Kg*cm2	0.09	0.3	1.45	4.76
		14	Kg*cm2	/	0.4	2.28	6.87
		20	Kg*cm2	/	0.4	2.28	6.87
	L2	25	Kg*cm2	0.09	0.4	2.28	6.87
		30	Kg*cm2	/	0.4	2.28	6.87
		35	Kg*cm2	0.09	0.4	2.28	6.87
		40	Kg*cm2	0.09	0.4	2.28	6.87
		50	Kg*cm2	0.09	0.3	1.45	4.76
		70	Kg*cm2	0.09	0.3	1.45	4.76
		100	Kg*cm2	0.07	0.3	1.45	4.76
Technical Parameter	Level	Ratio		PXR42	PXR60	PXR90	PXR120
Rated Torque	L1	3	Nm	/	40	105	165
		4	Nm	17	45	130	230
		5	Nm	15	45	130	230
		7	Nm	12	45	100	220
		8	Nm	/	45	90	200
		10	Nm	10	45	130	230
		14	Nm	/	45	100	220
		20	Nm	/	30	75	175
	L2	25	Nm	15	45	130	230
		30	Nm	/	40	105	165
		35	Nm	15	45	130	230
		40	Nm	17	45	130	230
		50	Nm	15	45	130	230
		70	Nm	12	45	130	230
		100	Nm	15	46	130	230
Degree Of Protection				IP65
Operation Temperature			ºC	– 10ºC to -90ºC
Weight	L1		kg	0.7	2.05	6.45	13.7
Weight	L2		kg	0.9	3.15	8.8	17.2

Company Profile

Packaging & Shipping

1. Lead time: 7-10 working days as usual, 20 working days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

FAQ

1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc

4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts

5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese

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Application:	Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Automation Equipment
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type
Layout:	Coaxial
Gear Shape:	Bevel Gear
Step:	Single-Step

Samples:	US$ 320/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \| Customized Request

gear gearbox

How do gear reducers enhance the efficiency of conveyor systems and robotics?

Gear reducers play a significant role in improving the efficiency of both conveyor systems and robotics by optimizing speed, torque, and control. Here’s how they contribute:

Conveyor Systems:

In conveyor systems, gear reducers enhance efficiency in the following ways:

Speed Control: Gear reducers allow precise control over the rotational speed of conveyor belts, ensuring that materials are transported at the desired speed for efficient production processes.
Torque Adjustment: By adjusting gear ratios, gear reducers provide the necessary torque to handle varying loads and prevent overloading, minimizing energy wastage.
Reverse Operation: Gear reducers enable smooth bidirectional movement of conveyor belts, facilitating tasks such as loading, unloading, and distribution without the need for additional components.
Synchronization: Gear reducers ensure synchronized movement of multiple conveyor belts in complex systems, optimizing material flow and minimizing jams or bottlenecks.

Robotics:

In robotics, gear reducers enhance efficiency through the following means:

Precision Movement: Gear reducers provide precise control over the movement of robot joints and arms, enabling accurate positioning and manipulation of objects.
Reduced Inertia: Gear reducers help reduce the inertia experienced by robotic components, allowing for quicker and more responsive movements while conserving energy.
Compact Design: Gear reducers offer a compact and lightweight solution for achieving various motion profiles in robotic systems, allowing for efficient use of space and resources.
Torque Amplification: By amplifying torque from the motor, gear reducers enable robots to handle heavier loads and perform tasks that require greater force, enhancing their overall capabilities.

By providing precise speed control, torque adjustment, and reliable motion transmission, gear reducers optimize the performance of conveyor systems and robotics, leading to improved efficiency, reduced energy consumption, and enhanced operational capabilities.

gear gearbox

Can gear reducers be used for both speed reduction and speed increase?

Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.

1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.

2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.

By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.

gear gearbox

Function of Gear Reducers in Mechanical Systems

A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.

The primary function of a gear reducer in mechanical systems is to:

Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.

Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.

China high quality Factory Price High Torque 1500W Servo Motor Planetary Gear Reducer comer gearbox
editor by CX 2024-04-03

China Custom High Torque Spare Parts Gear Planetary Gearbox Speed Reducer for Servo Motor planetary gearbox

Product Description

Product Description:
Planetar gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear.

Technical parameter:

Section number		single section
Reduction ratio	i	3	4	5	6	7	8	9	10
Rated output torque (Ta)	Nm	55	50	60	55	50	45	40	40
Emergency stop torque (Tzwor*)	Nm	Three times the rated output torque
Rated input speed (n)	rpm	5000
Maximum input speed (na)	rpm	1000o
Ultra-precision backlash (PO)	arcmin	–
Precision backlash (P1)	arcmin	≤3
Standard backlash (P2)	arcmin	≤5
Torsional rigidity	Nm/arcmin	7
Allowable radial force	N	1530
allowable axial force	N	765
service life	hr	20000
effectiveness (n)	%	≥97%
weight	kg	1.3
Operating temperature	ºC	-10°ºC~+90°ºC
lubricating		Synthetic grease
Protection class		IP64
Installation direction		any direction
Noise value(n1=3000rpm,no load)	dB(A)	≤58
Moment of inertia (J)	kg-cm’	0.16 0.14 0.13

Picture:

Rear Reducer features:

1. High-quality aluminum alloy, light in weight and non-rusting.
2. Large in output torque.
3. Smooth running and low noise,durable in dreadful conditions.
4. High radiation efficiency.
5. Good-looking appearance, durable in service life and small volume.
6. Suitable for omnibearing installation.

Company Information:

HangZhou ChangLong Motor Co.,Ltd

( original HangZhou LINNAN Special Motor Factory)

With 20 years’ hard working on developing , designing and manufacturing the high-speed electrical spindle, we have got our new GDZ-series electrical spindle, which is well recognized by clients for its great and stable quality after being put large quantities to the market. We provide quality guarantee and after-sales service for all of our products with the free manual work and the cost price for the materials or fittings.

FAQ:

How about the warrantly about your company?

bearings=half a year, other parts a year

Which kinds of bearing you are using?
It will according to your order. We have different price range for you with different bearing.

Do you have other spare parts for spindle motor, just like gripper, VFD, collet ?
We have all kits.And we can let engineers help you to program them.

Can I visit your factory?
Yes, welcome to our factory.

Do you have installation page?
Yes,we have.

Can you show me the inspection report ?

Yes We will send you inspection report of spindle after you send me full money before despatch.

The reasen is that I’m not sure which spindle will be sent to you.Every spindle have it’s inspection report .And they are different in details.Only if you pay the money,we can decide which spindle to deliver you.

We also have spindle motor matching inverter(VFD), collet , gripper etc.

If you need other kinds of parts, please don’t hesitate to contact us.

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Step:	Double-Step
Type:	Planetary Gear Box

Customization:	Available \| Customized Request

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:

1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.

2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.

gear gearbox

What factors should be considered when selecting the right gear reducer?

Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:

1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
10. Cost: Compare the initial cost and long-term value of different gear reducer options.

By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.

gear gearbox

How do gear reducers handle variations in input and output speeds?

Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.

The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.

The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.

Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.

In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.

China Custom High Torque Spare Parts Gear Planetary Gearbox Speed Reducer for Servo Motor planetary gearbox
editor by CX 2023-10-21

China Best Sales Dhy Series High Torque Planetary Gear Reducer CZPT Geared Box Motor wholesaler

Product Description

Company Introduction

DMS series of internal curve radial piston motor, DYH series of planetary gearbox, GFT series travel reducer, GFB series of planetary reducer, DYNJ series hydraulic winch and other non-standard customized products.
The products can be widely used in mining and construction machinery, lifting and transportation equipment, heavy metallurgical machinery, petroleum and coal mining machinery agricultural and forestry machinery, etc.

Product Specification

DYH series of planetary reducer is composed of hydraulic motor or electric motor, hydraulic brake or no brake and planetary reducer. And it can be equipped with different oil distributor according to the requirement of working condition, and the corresponding hydraulic valves are integrated in the distributor. This series of reducer has the characteristics of compact structure, small volume, light weight, beautiful appearance, etc. The reducer is mainly used in truck cranes, concrete pump trucks, wet sprayers, roadheading machines and other equipment.

Model	Ratio	Rated Output Speed	Max Torque	Brake Torque	Brake Opening Pressure	Hydraulic Motor
DHY2.1-6500-T2	46.8	13.7 r/min	7500 N.m	9800 N.m	2.5-3 Mpa	BMR-80 BMR-100 BMR-125 BMR-160
DHY2.1-9000-T2	36.1	9 r/min	11200 N.m	13500 N.m
DHY2.1-9000A-T2	33.6	9.5 r/min	11200 N.m	13500 N.m
DHY3.1-10000-T3	101.8	6.3 r/min	12500 N.m	15000 N.m
DHY3.1-12500-T3	94.6	5.5 r/min	15500 N.m	18500 N.m
DHY3.1-13000-T3	98.9	5 r/min	16000 N.m	19500 N.m
DHY3.1-19000-T3	104.4	3 r/min	23000 N.m	28000 N.m

Product Iamges

Cooperation Partner

Factory Showing

Inspection Center

Shipping Cost: Estimated freight per unit.	To be negotiated

Application:	Motor, Agricultural Machinery
Hardness:	Soft Tooth Surface
Installation:	Vertical Type

Customization:	Available \| Customized Request

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

gear gearbox

How do gear reducers ensure efficient power transmission and motion control?

Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:

1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.

By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.

gear gearbox

Are there variations in gear reducer designs for specific tasks and applications?

Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:

Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.

Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.

China Best Sales Dhy Series High Torque Planetary Gear Reducer CZPT Geared Box Motor wholesaler
editor by CX 2023-09-21

China best High Torque Spare Part Helical Gear Planetary Transmission Gearbox Speed Reducer for Servo Motor cvt gearbox

Product Description

Technical parameter:

Section number		single section
Reduction ratio	i	3	4	5	6	7	8	9	10
Rated output torque (Ta)	Nm	55	50	60	55	50	45	40	40
Emergency stop torque (Tzwor*)	Nm	Three times the rated output torque
Rated input speed (n)	rpm	5000
Maximum input speed (na)	rpm	1000o
Ultra-precision backlash (PO)	arcmin	–
Precision backlash (P1)	arcmin	≤3
Standard backlash (P2)	arcmin	≤5
Torsional rigidity	Nm/arcmin	7
Allowable radial force	N	1530
allowable axial force	N	765
service life	hr	20000
effectiveness (n)	%	≥97%
weight	kg	1.3
Operating temperature	ºC	-10°ºC~+90°ºC
lubricating		Synthetic grease
Protection class		IP64
Installation direction		any direction
Noise value(n1=3000rpm,no load)	dB(A)	≤58
Moment of inertia (J)	kg-cm’	0.16 0.14 0.13

Picture:

Rear Reducer features:

Company Information:

HangZhou ChangLong Motor Co.,Ltd

( original HangZhou LINNAN Special Motor Factory)

FAQ:

How about the warrantly about your company?

bearings=half a year, other parts a year

Which kinds of bearing you are using?
It will according to your order. We have different price range for you with different bearing.

Do you have other spare parts for spindle motor, just like gripper, VFD, collet ?
We have all kits.And we can let engineers help you to program them.

Can I visit your factory?
Yes, welcome to our factory.

Do you have installation page?
Yes,we have.

Can you show me the inspection report ?

Yes We will send you inspection report of spindle after you send me full money before despatch.

We also have spindle motor matching inverter(VFD), collet , gripper etc.

If you need other kinds of parts, please don’t hesitate to contact us.

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Cycloidal
Hardness:	Hardened Tooth Surface
Step:	Double-Step
Type:	Planetary Gear Box

Customization:	Available \| Customized Request

gear gearbox

Can gear reducers be customized for specific industrial needs and requirements?

3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.

4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.

5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.

6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.

7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.

8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.

gear gearbox

What role do gear ratios play in optimizing the performance of gear reducers?

Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.

1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).

2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.

3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.

4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.

When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.

gear gearbox

Are there variations in gear reducer designs for specific tasks and applications?

Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.

China best High Torque Spare Part Helical Gear Planetary Transmission Gearbox Speed Reducer for Servo Motor cvt gearbox
editor by CX 2023-09-15

China supplier Gear Ratio 9: 1 High Torque Transmission Gearbox for Stepper Motor sequential gearbox

Product Description

gear ratio 9:1 Backlash 12arc-min high torque transmission gearbox for stepper motor for plasma cutting machine is a new generation of practical products independently developed by our company:

Low noise: less than 65db.

Low back clearance: up to 3 arc minutes in a CZPT and 5 arc minutes in a double stage.

High torque: higher than the standard planetary reducer torque.

High stability: high strength alloy steel, the whole gear after hardening treatment, not only the surface hard substitution.

High deceleration ratio: Modular design, planetary gearbox can be interlinked.

gear ratio 9:1 Backlash 12arc-min high torque transmission gearbox for stepper motor characteristic:

1.Planetary reducer manufacturer-Fubao Electromechanical Technology adopts an integrated planetary carrier and output shaft, which can provide better torsional rigidity. After precision machining, the gear set is not easy to eccentric, which can reduce interference, reduce wear and noise, and at the same time use a large The bearings are arranged with a wide span to distribute the load of the bearings, and once again strengthen the torque rigidity and radial load capacity of the gearbox. The output cover is made of aluminum alloy, which provides better heat dissipation capability for the product, so that the reducer produced by Fubao Electromechanical Technology can play an excellent role in the field of mechanical tools.

2.The planetary gear set is specially made of alloy steel. First, it undergoes quenching and tempering heat treatment to make the material hardness reach HRC30 degrees, and then undergoes nitriding surface treatment to HV860, so that the product has the characteristics of high surface hardness and high toughness in the center, and achieves the best product strength and service life. optimization.

3.The input shaft and the motor output shaft are connected by a bolted structure, with a round shaft seal design, and through dynamic balance analysis, it can ensure that there is no eccentric load at high speeds. After reducing unnecessary radial force, it can effectively Reduce the load on the motor side.

4.The material of the input cover/motor connection seat is made of aluminum alloy, which can provide better heat dissipation effect, and then provide good concentricity and verticality through professional lathe processing, so that the product can be stably combined with various motors, reducing the damage caused by insufficient precision. Unnecessary axial radial force makes the product have a longer life cycle.

Product Parameters

WPG/WPGL series parameters	Model number	WPG/WPGL60	WPG/WPGL80	WPG/WPGL90	WPG/WPGL120	WPG/WPGL160
	Rated output torque	15~39Nm	50~100Nm	50~100Nm	110~230Nm	160~600Nm
	Reduction ratio	L1: 4, 5, 7, 10 L2: 12, 15, 20, 25, 30, 35, 40, 50, 70, 100
	Planetary gear backlash	L1: ≤10 L2: ≤12

Detailed Photos

Other products

Product Advantage

Compared with other reduction machines, planetary gear reduction machines have high rigidity, high precision (single stage can be achieved within 1 point), high transmission efficiency (single stage in 97-98%), high torque/volume ratio, lifetime maintenance free and other characteristics.

Because of these characteristics, planetary gear reducer is mostly installed on the stepper motor and servo motor, used to reduce speed, increase torque, matching inertia.

Company Profile

Factory Display

FAQ

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

Shipping Cost: Estimated freight per unit.	To be negotiated

Application:	Motor, Machinery, Agricultural Machinery, Mechanical Equipment
Hardness:	Hardened Tooth Surface
Installation:	Vertical Type

Customization:	Available \| Customized Request

gearbox

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China supplier Gear Ratio 9: 1 High Torque Transmission Gearbox for Stepper Motor sequential gearbox
editor by CX 2023-06-08

China 90mm Square Flange 10: 1 Servo Motor Straight Gear High Torque Planetary Antomation Gearbox for CNC Machine gearbox adjustment

Product Description

Item Description

The reducer is typically utilized for minimal-speed and high-torxque transmission equipment. The motor, interior combustion engine or other high-velocity running electricity is utilized to accomplish the objective of deceleration by meshing with the huge gear on the output shaft through a gear with a modest quantity of teeth on the enter shaft of the reducer. The reducer will also have numerous pairs of gears with the same theory to obtain the excellent reduction result. The ratio of the quantity of enamel of the huge and little gears is the transmission ratio.

SPECIFICATIONS	Phase	RATIO	RATED TORQUE (N.m)
SPLF90-90mm Planetry Gearbox for Servo Motor	L1	four	80
		five	90
		seven	60
		10	39
Adapted motor	∅ 19-forty/ ∅70-3/ninety-M6
Rated Input Pace (rpm)	3000/min
Max Input Pace (rpm)	6000/min
Backlash	L1	≤10 Arcmin
	L2	≤15 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	96%
	L2	94%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤60 db
Weight (kg)	L1	3.5
	L2	4.5
IP	54
Installation technique	Any installation technique

Production Variety

forty two Sequence Planetary Gearbox

Backlash: 10-fifteen arcmin

Ratio Selection:

L1: 4,5,7,ten,

L2: 12,sixteen,20,twenty five,28,35,forty,50,70

Body Dimension: 42mm Enter Flange

Equipment Arrangement: Planetary Straight Enamel

60 Collection Planetary Gearbox

Backlash: 10-fifteen arcmin

Ratio Assortment:
L1: 4,5,7,ten,
L2: sixteen,20,twenty five,28,35,40,fifty,70
Body Dimension: 60mm Enter Flange
Gear Arrangement: Planetary Straight Teeth

90 Sequence Planetary Gearbox

Backlash: 10-15 arcmin
Ratio Variety:
L1: 4,5,7,10,
L2: 16,twenty,25,28,35,forty,50,70
Frame Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Enamel

Powder Metallic Series Planetary Gearbox

Backlash: ten-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Body Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Teeth

Correct Angle Series Planetary Gearbox

Backlash: 10-fifteen arcmin
Ratio Choice:
L1: 4,5,7,ten,

L2: sixteen,twenty,twenty five,28,35,40,50,70
Frame Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Teeth

Software Subject

Automatic Arms

Assembly Line

3D-Printer

Health-related -Gear

CNC Equipment

Tapping Equipment

Other Automation Units

Why Pick Us

ZheJiang Higher Precision Gear Transmission Co., Ltd

Business

ZheJiang Higher Precision Equipment Transmission Co., Ltd positioned in HangZhou town, ZheJiang Province, China. It is a foremost organization focused in precision transmission components and system study, manufacture and product sales, different collection of products are created in its 5000 sq. meters workshop, the precision planetary gearbox and gear motor are produced specially for solar strength sector and have served many big-scale solar tasks worldwidely.

The study crew has much more than fifteen several years experiences in this discipline, who can make certain a punctual and efficient support to meet up with customer’s certain needs. It has pasted the ISO9001 top quality management program and CE, items have been exported to plenty of nations with a broad selection software in AGV, smart robot, logistic, industrial automation, solar strength, vessel, packaging and textile and so forth.Persistently, our objective is to encourage the software of photo voltaic electricity market in the entire world, and we believe it gives clean and sustainable power for humanity to much better defend our atmosphere.

WORKSHOP

CERTIFICATIONS

FAQ

Q:Which regions are your products largely utilised in?

A:At present, we have 2 main products: precision planetary gear reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilised in automation fields, this sort of as medical gear, 3D printers, doorway openers, tapping equipment, CNC lathes and a collection of automation tools. In addition, our solar geared motors are utilized in photovoltaic energy era assignments, which are mostly combined with rotary drives to push photo voltaic panels to track sunlight.
Q : How to choose the appropriate planetary gearbox?
A :First of all, we want you to be CZPT to supply related parameters. If you have a motor drawing, it will permit us advocate a ideal gearbox for you quicker. If not, we hope you can give the pursuing motor parameters: output velocity, output torque, voltage, present, IP, sounds, running problems, motor measurement and energy, and so forth.
Q : What is the cost ?
A : The principal deciding factor for the price of every single solution is the purchase volume. You can talk with us and permit us realize each and every other. I imagine that our charges, item quality and our services can certainly make you satisfied.

Q : Do you provide personalized provider?

A: Sure, we provide personalized providers. You only need to have to place forward your wants, and we will do our very best to offer you with a prepare, make programs, and attempt our best to satisfy your needs.

US $48-55
/ Piece
| 1 Piece

(Min. Order)

###

Shipping Cost: Estimated freight per unit.	To be negotiated

###

Application:	Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial

###

Samples:	US$ 55/Piece 1 Piece(Min.Order) \| Order Sample

###

Customization:	Available \| Customized Request

###

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
SPLF90-90mm Planetry Gearbox for Servo Motor	L1	4	80
		5	90
		7	60
		10	39
Adapted motor	∅ 19-40/ ∅70-3/90-M6
Rated Input Speed (rpm)	3000/min
Max Input Speed (rpm)	6000/min
Backlash	L1	≤10 Arcmin
	L2	≤15 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	96%
	L2	94%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤60 db
Weight (kg)	L1	3.5
	L2	4.5
IP	54
Installation method	Any installation method

US $48-55
/ Piece
| 1 Piece

(Min. Order)

###

Shipping Cost: Estimated freight per unit.	To be negotiated

###

Application:	Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine
Function:	Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout:	Coaxial

###

Samples:	US$ 55/Piece 1 Piece(Min.Order) \| Order Sample

###

Customization:	Available \| Customized Request

###

SPECIFICATIONS	STAGE	RATIO	RATED TORQUE (N.m)
SPLF90-90mm Planetry Gearbox for Servo Motor	L1	4	80
		5	90
		7	60
		10	39
Adapted motor	∅ 19-40/ ∅70-3/90-M6
Rated Input Speed (rpm)	3000/min
Max Input Speed (rpm)	6000/min
Backlash	L1	≤10 Arcmin
	L2	≤15 Arcmin
Fault stop torque(N.m)	2 times of rated torque
Efficiency	L1	96%
	L2	94%
Average life span	20000h
Operating temperature	-10°~+90°
Nosie	≤60 db
Weight (kg)	L1	3.5
	L2	4.5
IP	54
Installation method	Any installation method

What Is a Gearbox?

There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
gearbox

Function of a gearbox

A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
gearbox

Bzvacklash

The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

Design

The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
gearbox

Manufacturers

There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

China 90mm Square Flange 10: 1 Servo Motor Straight Gear High Torque Planetary Antomation Gearbox for CNC Machine gearbox adjustment
editor by czh 2023-01-15

China 24V DC Worm Gear Reducer Powerful High Torque Motor Reversible Gearbox comer gearbox

Solution Description

24V DC Worm Gear Reducer Strong High Torque Motor Reversible Gearbox

Product:D76L-24v120w-60rpm

Variety	dc worm equipment motor
Motor Diameter	76mm
Voltage	12v 24v 36v 42v 48v 110v 220v
Electricity	≤150W
Torque	≤20N.M
Speed	≤300RPM
Gear of ratio	75:1 sixty five:1 sixty:1 forty seven:2 twenty:1
Equipment Modulus	75:1 M=.eight 47:2 M=1.twenty five sixty five:1 sixty:1 20:1 M=one
Content of equipment	Plastic / brass
OEM/ODM Services	Accept
Utilization	Hydraulic pump ,electrical forklift ,vending machine, blender equipment,welding machine,garage doorway opener,sewing device,automatic carry device,other electric powered instruments .

HangZhou CZPT Science & Engineering Co.,Ltd is a subsidiary of HangZhou CZPT Motor Co.,Ltd.The factory is located in Xihu (West Lake) Dis.,HangZhou,we can design and style and manufacture of motors according to all our customers’ calls for so significantly,we can manufacture about sixty,000 motors for each month.

Our principal industry:

Europe,The united states and Asia,including UnitedKingdom,Germany,Italy,France,Sweden, United Point out,Brazil,India,Korea and so on.

Company Positive aspects:

1. Massive production capacity, quick delivery.

2. Strict QC inspecting guidelines: all items need to be a hundred% inspected ahead of shipping and delivery.

3. OEM/ODM solutions are accessible

4. 24 several hours on the internet services.

5. Prompt quotation for your inquiry

6. Quality,dependability and prolonged solution life.

7. Expert maker gives competitive cost.

8. Diversified rich experienced skilled employees.

More Applications:

Automobile simulator ,garage doorway opener ,gate operator, packing barrier,wheelchair ,electric car ,water pump ,oil pump,stitching machine,office clever products,floor polisher,truck carry,stair carry,medical center bed ,hydraulic pump electric powered forklift.

RFQ:

Q: Are you trading business or company ?

A: We are Integration of sector and trade, with more than twenty many years knowledge in DC worm gear motor. Our organization have accrued skilled manufacturing line, full administration and effective research assist, which could match all of the customers’ specifications and make them pleasure.

Q: What is your principal item?

–DC Motor: Gear motor, Sq. motor, Stepped motor, and Micro motor
-Welding tools: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier

Q: What if I will not know which DC motor I need to have?

A: Never fear, Send as significantly details as you can, our group will help you find the correct 1 you are looking for.

Q: What is your phrases of payment ?

A: Payment=1000USD, 30% T/T in progress ,balance ahead of shippment.
If you have one more issue, pls come to feel cost-free to speak to us as underneath:

Q: How to shipping and delivery:

A: By sea – Consumer appoint forwarder, or our product sales group locate ideal forwarder for customers.

By air – Customer provide gather categorical account, or our revenue staff find appropriate convey for customers. (Primarily for sample)
Other people – In fact,samples ship by DHL,UPS, TNT and Fedex and so forth. We arrange to delivery items to some spot from China appointed by consumers.

Q: How lengthy is your delivery time?
A: Normally it is 5-10 days if the merchandise are in inventory. or it is 15-twenty days if the goods are not in stock, it is according to amount.

US $17-28
/ Piece
| 1 Piece

(Min. Order)

###

Shipping Cost: Estimated freight per unit.	To be negotiated

###

Application:	Universal, Industrial, Household Appliances, Power Tools, Automatic Lifting Machine
Operating Speed:	Low Speed
Excitation Mode:	Carbon Brush Motor

###

Samples:	US$ 150/Piece 1 Piece(Min.Order) \| Order Sample Sample fee will be returned when order reaches 200

###

Customization:	Available \| Customized Request

###

Type	dc worm gear motor
Motor Diameter	76mm
Voltage	12v 24v 36v 42v 48v 110v 220v
Power	≤150W
Torque	≤20N.M
Speed	≤300RPM
Gear of ratio	75:1 65:1 60:1 47:2 20:1
Gear Modulus	75:1 M=0.8 47:2 M=1.25 65:1 60:1 20:1 M=1
Material of gear	Plastic / brass
OEM/ODM Service	Accept
Usage	Hydraulic pump ,electric forklift ,vending machine, blender machine,welding machine,garage door opener,sewing machine,automatic lift machine,other electric tools .

US $17-28
/ Piece
| 1 Piece

(Min. Order)

###

Shipping Cost: Estimated freight per unit.	To be negotiated

###

Application:	Universal, Industrial, Household Appliances, Power Tools, Automatic Lifting Machine
Operating Speed:	Low Speed
Excitation Mode:	Carbon Brush Motor

###

Samples:	US$ 150/Piece 1 Piece(Min.Order) \| Order Sample Sample fee will be returned when order reaches 200

###

Customization:	Available \| Customized Request

###

Type	dc worm gear motor
Motor Diameter	76mm
Voltage	12v 24v 36v 42v 48v 110v 220v
Power	≤150W
Torque	≤20N.M
Speed	≤300RPM
Gear of ratio	75:1 65:1 60:1 47:2 20:1
Gear Modulus	75:1 M=0.8 47:2 M=1.25 65:1 60:1 20:1 M=1
Material of gear	Plastic / brass
OEM/ODM Service	Accept
Usage	Hydraulic pump ,electric forklift ,vending machine, blender machine,welding machine,garage door opener,sewing machine,automatic lift machine,other electric tools .

Key Market Insights Related to Worm Reduction Gearboxes

A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
gearbox

Backlash measurement

Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.

Worm reduction gearboxes

Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
gearbox

Worm reduction gearboxes with closed bladders

The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.

Shaft arrangement of a gearbox

The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
gearbox

Mounting of a gearbox

In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.

China 24V DC Worm Gear Reducer Powerful High Torque Motor Reversible Gearbox comer gearbox
editor by czh 2022-12-18

China wholesaler K37 helical bevel gear motor three phase motor speed reducer gearbox high torque speed reducer gearbox with Free Design Custom

Warranty: 1 year
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Food Shop, Construction works , Energy & Mining, Food & Beverage Shops
Weight (KG): 20 KG
Customized support: OEM
Gearing Arrangement: Helical and bevel
Output Torque: up to 50000 N. m
Input Speed: 1500rpm
Output Speed: 0.11-276r/ min
Input Form: Motor, Motor Flange, Input Solid Shaft
Gearing: Bevel Helical
Material of Housing: Cast Iron
Gear material: 20CrMnTi Alloy Steel
Mount Position: Foot, Flange, Shaft Mounted
Packaging Details: Strong wooden cases and pallets
Port: HangZhou or ZheJiang

Specification Output Speed 0.11-276r/minOutput Torqueup to 50000N.mMotor Power0.18-200KWMounted Formfoot mounted / flange mounted / shaft mounted Packing & Delivery Company Profile ZHangZhoug CZPT Drive Co., Ltd. (formerly known as ZHangZhoug Omiter Speed Reducer Co., Ltd.) is a famous enterprise specialized in researching, developing, manufacturing and sales of speed reducer equipment. Our company is a director unit of China Gear Manufacturers Association. Evergear’s sales and service network and offices spread all over major cities in China: ZheJiang , HangZhou, HangZhou, HangZhou,ZheJiang etc…Our main products include: 12 series of products such as ER, ES, EK, 6w 24volt electric DC brushed motor + reducer EF, EH(EB), ETA, EQ, Z, W, MB, NMRV, with thepower varying within 0.18~4000KW, and 40,000 kinds of transmission ratio. The supermarkets for serialized “Evergear” products are available for your selection at any time. With a factory area of 35,000m2, our company has advanced and complete production and inspection equipment. We have advanced machining centers, high-efficiency and high-precision gear grinders and various CNC machine tools that represent the world advanced level, gear integrated error testers, gear runout testers, gear and worm gear double contact testers and other advanced equipment. In recent years. CZPT Company has devoted itself to research, development and digital design of international and domestic speed reducing equipment, providing optimal design plans for mechanical transmission in various industries at home and abroad. “Evergear” products are widely applied in such fields as sewage treatment, environmentalprotection equipment, high-precision manufacturing, Professional Front Drive Assembly With Ce Certificate metallurgy and mine, beer and beverage, printing and dyeing, textile, hoisting transportation, road machinery, petrochemical industry, storage and logistics, wood machinery, printing and packaging, pharmacy, leather, vertical parking, etc. The products are sold well throughout large-sized cities in China, and also exported to Canada,Austria, Brazil, Southeast Asia and other countries and areas. We took the lead among our peers in obtaining the ISO9001:2000 We faithfully expect new and old friends at home and abroad to visit and instruct us. Evergear, with a brand-new image, will cooperate with you hand in hand to jointly create a brilliant future. CULTURE FAQ Q: Are you trading company or manufacturer ?A: We are factory.Our factory is located in Xihu (West Lake) Dis. county HangZhou city of ZHangZhoug province ChinaQ: How long is your delivery time?A: Generally it is 20-30 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according toquantity.Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample with sample and freight cost.Q: What is your terms of payment ?A: 30% T/T in advance ,balance before shippment.If you have another question, pls feel free to contact us as below:Welcome to contact me for any more needs or questions by 24*7hours!Contact person:Ms Jeney Phone: 86~13 0571 88828 13858117778871526192 (WhatsApp & F series Parallel Shaft-Helical Geared Motor Helical Gear box speed reducers with Install hollow shaft Wechat)

Types of Vehicle Gearboxes

In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
gearbox

planetary gearbox

A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.

Straight bevel helical gearbox

The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
gearbox

Coaxial helical gearbox

The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox

Skew bevel helical gearbox

A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
gearbox

Extruder helical gearbox

An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.

China wholesaler K37 helical bevel gear motor three phase motor speed reducer gearbox high torque speed reducer gearbox with Free Design Custom

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Furthermore, WE CAN Create Custom-made VARIATORS, GEARED MOTORS, Electrical MOTORS AND OTHER HYDRAULIC Products In accordance TO CUSTOMERS’ DRAWINGS. More importantly, we make particular elements in accordance to provided drawings/samples and warmly welcome OEM inquiries. Owing to our sincerity in supplying greatest services to our clientele, comprehension of your demands and overriding feeling of accountability toward filling purchasing specifications,

Type:	K sequence Helical EPTTl Gear EPTTs
Model:	K37-K187
Manufacturer name:	EPTT
Color:	Blue/Gray or on request
EPTT:	EPTT250
Enter EPTT:	.12-200kw
Output torque:	10-61900N.m
Output speed:	.08-261rpm
EPTT:	C ampU EPTT,NSK,SKF or on request
Seal:	SKF,CTY,CFW or on request
Origin:	EPTT, EPTT
Warranty:	1 12 months

Characteristics of items

1. Extremely StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd Modular Made: The items are very easily linked with and EPTTn by diverse sorts of motors and numerous enter EPTT. The same type EPTTed motor can be adapted to optioned EPTTs of motors. It is for that reason easy to realize distinct solution for different demands.

2. Ratio: Showcased numerous intently divided ratios and vast range of them. Quite huge closing ratios can be obtained through mixed unites to achieve incredibly lower output speeds.

3. Mounting Arrangement: No strict limitation to the mounting arrangement.

4. Substantial Toughness, Compact Dimension: EPTTs are made of substantial strength solid iron. Gears and shaft EPTTs are concluded with gasoline carburizing process and exact grounding to sequentially get substantial loading potential of for every specified quantity.

5. EPTT Support Daily life: UnEPTTthe situation of properly selecting kind dimension and the typical servicing and use, main elements (assume people very easily-disabled parts) can final as EPTT as up to more than twenty five,000 several hours. Very easily-disabled components incEPTT lubricating oil, oil seals, and bearings.

6. Lower Sounds: All essential parts are concluded by precisely machining, accurate assembly, and last but not least analyzed, and consequently, reasonably reduced noise is arrived at.

7. Large Performance: The performance of EPTT unit can attain 95%, The efficiency of worm EPTT unit can attain 89%.

8. Huge radial loading potential.

nine. AXiHu (West Lake) Dis.al load capability of up to five% of radial load.

(one) With excellent good quality and Affordable price

(2) Assure to delivery on time

(3) Secure, trustworthy, inexpensive and durable

(4) Steady EPTT, quiet procedure

(five) High heat-radiating efficiency, large carrying capability

(six) Every solution must be tested prior to sending

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A lot more importantly, we make particular elements according to provided drawings/samples and warmly welcome OEM inquiries. our products are promoting effectively in the American, European, South American and Asian marketplaces. It has recognized secure cooperation with numerous nicely identified universities and institutes in china these kinds of as, Zhejiang University, Jilin University, Technical committee of nationwide chain push standard, Institute of nationwide chain generate, Zhejiang software engineering substance institute, Huhan substance defense institute and it cooperated to identified China 1st Car chain institute with National chain push institute. Higher Torque StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd R Collection CoaXiHu (West Lake) Dis.al Helical Gear EPTT

Functions R Series Helical Equipment Unit:
1. Modest horizontal deviation of output shaft, compact structure, maXiHu (West Lake) Dis.mum uEPTTzation of housing space, accommodation of two-phase and three-phase EPTTs in 1 situation.
two. Unitary cast housing with higher rigidity, increased shaft toughness and extended bearing lifetime.
3. The EPTT-objective CRM Sequence for agitators can withstand bigger aXiHu (West Lake) Dis.al and radial load.
four. Mounting method: Foot-mounted, flange-mounted.
five. Input method: Coupled motor, belted motor, enter shaft or connection flange.

Specifications:
one. Very same dimension as SEW’s.
two. Minimal noise.
three. Clean managing.
four. High loading ability.

Mounting Kind:

R(-)	RF	RS	RFS	RM
Foot-mounted	Flange-mounted	Foot-mounted and Shaft In-place	Flange-mounted and shaft enter	EPTTly for stirrer

Advantages:
1. Merchandise rewards: Substantial modular style, making all the collection use less factors, it can conveniently equip electric powered motor or other driving forces of different types.
2. The cabinet applies integral and large-toughness casting manner, which has high rigidity and vibration resistance overall performance.
three. The EPTT unit applies reduced-carbon alloy steel quenching EPTT grinding approach and form-correction EPTT, creating the items have greater bearing capacity. The operation is dependable, which can lower noise and boost effectiveness. EPTT ratio is divided into information, the scope is wide. Mixed kind can receive bigger EPTT ratio.
4. Equipment unit is suitable to be mounted at any place and any angle.

Your positive aspects:
one. Effective cooling systems.
2. Incredibly robust EPTT unit housing.
three. Decreased EPTTs and weigEPTT thanks to substantial EPTT density and finely stepped measurements.
four. CCW and CW versions may possibly be implemEPTTd in a one EPTT device variation.
5. Simple composition and practical to be put in and preserved
6. Higher efficiency:
Single-phase better than ninety six.5% higher than ninety three%, two-stage, a few much more than 90%.
7. Large efficiency: Our EPTT box models now are in increased load capability as the EPTTs have been redesigned.
eight. EPTT ability of getting overloaded: EPTT duty roller bearings for maXiHu (West Lake) Dis.mum power and prolonged life.
nine. EPTT services existence: Lifestyle of principal elements of EPTT box (apart from putting on areas) ought to not be much less than 20, 000 several hours.

Software EPTT:
The goods are commonly utilized in electrical energy, coal, cement, metallurgy, harbor, EPTT, delivery, lifting, surroundings security, stage, logistic, weaving, paper making, ligEPTT industry, plastics and other areas.

EPTT Data:

Rated EPTT	.18KW~160KW
Rated Torque	Up to 18000N.m
Gear Arrangement	Helical Hardened EPTT
Input Velocity	Input Velocity:50HZ or 60HZ of 4Pole,6Pole and 8pole motor
Output Pace	.sixteen~1571r/min
Ratio	5~264 (Max:13000)

Product image:

Product application :

EPTT amp Delivery:

Our business :
EPTT reg was launched in 1982, which has a lot more than 36 years in R amp D and production of EPTTes, EPTTs, shaft, motor and spare areas.
We can offer the proper resolution for uncountable purposes. Our products are commonly utilized in the ranges of metallurgical, metal, mining, pulp and paper, suXiHu (West Lake) Dis.Hu (West Lake) Dis. and liquor marketplace and different other types of EPTTs with a powerful existence in the intercontinental marketplace.
EPTT reg has turn out to be a reliable provider, ready to supply high high quality EPTTes.With 36 years encounter, we assure you the utmost reliability and security for the two product and providers.

Client checking out:

Our Services:

Pre-sale solutions	1. Select equipment design.
	2.Design and manufacture merchandise according to clients’ EPTT necessity.
	3.Train specialized personal for customers
Companies in the course of selling	1.Pre-examine and acknowledge merchandise in advance of shipping.
Companies in the course of selling	2. Assist clients to draft solving ideas.
Right after-sale services	one.Help customers to get ready for the initial design plan.
	2. Teach the very first-line operators.
	3.EPTTke initiative to get rid of the problems rapidly.
	4. Provide specialized exchanging.

FAQ:
one.Q:What kinds of EPTT can you create for us?
A:Main products of our organization: UDL series velocity variator,RV collection worm EPTT EPTT, ATA collection shaft mounted EPTT, X,B sequence EPTT EPTT,
P sequence planetary EPTT and R, S, K, and F collection helical-tooth EPTT, more
than one particular hundred versions and hundreds of technical specs
2.Q:Can you make as for each custom made drawing?
A: Indeed, we offer EPT support for clients.
3.Q:What is your terms of payment ?
A: 30% Progress payment by T/T following signing the deal.70% just before shipping and delivery
four.Q:What is your MOQ?
A: one Set

If you are fascinated in our product, welcome you get in touch with me.
Our staff will help any want you migEPTT have.

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