Condition: New
Power: 2.6 drive shaft center support bearing Mexico, Russia, Spain, Thailand, Malaysia, Australia, Morocco, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan, Ukraine, Kyrgyzstan, Uzbekistan, Tajikistan
Showroom Location: Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, Brazil, Peru, Saudi Arabia, Indonesia, Pakistan, India, Mexico, Russia, Spain, Thailand, Morocco, Kenya, Argentina, South Korea, Chile, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan, Ukraine, Kyrgyzstan, Uzbekistan, Tajikistan, Malaysia, Australia
After-sales Service Provided: offline/online
Product name: Fiber Laser Cleaning Machine
Laser power: 1000W, 1500W, 2000W
Function: remove resin stains, paint-coat, bending pared cuerdas couverture aerial hammock fitnesstension pulley iyengar yoga wall ropes rust, cladding material, and paint
Power Supply Voltage: 220V, 50HZ/60HZ
Cooling system: Industrial water cooling
Wavelength: 1080nm
Control system: RelFar
Clean way: Non-touch Laser Cleaning
Cleaning Type: Handheld Contious Laser
Cleaning gun: RelFar
Packaging Details: Packing with plywood box1. machine cleaning 2. protective film wrapping 3. wooden box sealing 4. box nailing5. metal strap fastening
Port: HangZhou ZheJiang HangZhou HangZhou HangZhou

1000W Handheld Hand-held Laser Cleaning Machine for Rust Removal 2000W Fiber Laser Water Cooling System Cleaning Machine（fiber laser cleaning machine/rust oil removal machine/metal laser cleaning machine) Machine Features：The traditional industrial cleaning mode mostly uses chemical agents and mechanical methods for cleaning. With the increasing awareness of environmental protection and safety, the types of chemicals that can be used in industrial production cleaning will become less and less. Cleaner and non-destructive cleaning method is a problem we have to consider: continuous fiber laser cleaning machine has the characteristics of no grinding, no contact, no thermal effect and suitable for various materials, which is considered to be the most reliable and effective solution. At the same time, laser cleaning can solve the problems that can not be solved by traditional cleaning methods.

Model	ZLC-1000W	Laser Source	JPT/Raycus/MAX
Laser Type	Fiber	Cleaning width	0-15cm
Laser Power	1KW/1.5KW/2KW	Fiber wire length	10 meters
Collimating focal length	50CM	Control system	RelFar
Cleaning head weight	Cleaning head weight	Operate mode	Continuation/ Modulate
Focus length	40CM	Adjustable format	0-15CM
Cooling chiller	Industrial water chiller	Laser head	RelFar brand
Operation system	Ruida brand	Certificate	CE,ISO,CCC
Size	123×85×125cm	Weight	300kgs

Before&After Details Images Laser sourceWe support Raycus, MAX, JPT,etc. brand fiber laser source, you can choose what you want. Control system RelFarController.Fiber laser cleaning machine control system with friendly operation display. Handheld Laser Cleaning HeadThe cleaning head is extremely lightweight, 620g only (not include delivery cable), and can be operated by hand for a long time. Cooling systemThe chiller of the hand-held laser welding machine is placed in the casing, which not only reduces the floor area of the machine, but also adds a protective device to the chiller. We support Hanli, S&A, DVT brands water chiller. Packing & Shipping Seaworthy plywood case packageThe packaging method adopts plastic foam, plastic wrap and fumigation-free plywood to prevent damage caused by the machine during transportation. Company Profile CZPT Laser is a professional manufacturer of fiber laser cutting machine. We have strict and systematic quality control for each process, from material, production to delivery. We use high-tech precision instruments to measure the accuracy and transmission speed of the machine. The main tests include track transmission accuracy level test, cutting head vertical test, bed parallel and vertical test, etc. In order to ensure high precision, each equipment has undergone fine milling and high temperature aging treatment, and the structure will not be deformed after long-term use. To provide customers with tailor-made services to meetdifferent work needs, CZPT has established an independent R&D department with 12 professional engineers. CZPT will update and innovate regularly. Why Choose Us High Quality Requirement from ourselfIn order to ensure the high precision, every equipment will be finished with fine milling and high-temperature aging treatment, the structure will not deform after long-term use. Strict Quality ControlZLTECH has a strict and systematic quality control for each processing, from materials, production and delivery. We use high-tech precision instruments to measure the accuracy and transmission speed of the machine. The main test includes rail transmission accuracy level test, cutting head vertical test, bed parallel and perpendicular test, etc. Independent and Experienced R&D DepartmentIn order to provide customized services and meet different working requirement for our customers, CZPT established 1 independent R&D department, which has 12 professional engineers. CZPT will update and innovate regularly. Professional After-Sale ServiceZLTECH has 1 professional after sale team which can provide technical support to customers in time. Online training and door training are both available, welcome to visit us at any time. 1. 3 Years warranty 2. 24-hour full after sales service.3. OEM & ODM service4. Online training, factory training, onsite training free of charge. FAQ 1.If I do not know how to operate the machine, how you can help me ?First, we have detail user manual and videos for your learning. Then we can provide training in our factory or your place. If you have any other questions, our engineers will help you online, via tel, or email.2. What’s your warranty?Our warranty is 3 years, if there is any quality problems during warranty, we will send you new parts free of charge.3.How about the shipping cost?Please let us know your nearest seaport or door address, we will confirm the shipping cost with shipping companies.4.How long can delivery the machine ?Common machine can be delivered within 3-7 days. Customized machine need 12-14 days.5.How about the payment?T/T,20% in advance and balance before shipping. We also accept Credit Card, Paypal, Western Union, LC, Customized Steel Gear for Gearbox Nonstandard Parts Worm Gear Wide Varieties Metal Construction Spare Parts ODM & OEM 10pcs DP, DA.

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

editor by Cx 2023-07-04