Product Description
Product Description
Aokman R Series Solid Shaft helical Gear Motor Reducer
Features R Series Helical Gear Unit:
1. Small horizontal deviation of output shaft, compact structure, maximum utilization of housing space, accommodation of 2-stage and 3-stage gears in 1 case.
2. Unitary cast housing with high rigidity, enhanced shaft strength and extended bearing lifetime.
3. The special-purpose CRM Series for agitators can withstand larger axial and radial load.
4. Mounting mode: Foot-mounted, flange-mounted.
5. Input mode: Coupled motor, belted motor, input shaft or connection flange.
Specifications:
1. Low noise.
2. Smooth running.
3. High loading capacity.
Detailed Photos
Your benefits:
1. Effective cooling systems.
2. Extremely robust gear unit housing.
3. Reduced costs and weight due to high power density and finely stepped sizes.
4. CCW and CW versions may be implemented in a single gear unit version.
5. Simple structure and convenient to be installed and maintained
6. High efficiency:
Single-stage greater than 96.5% greater than 93%, two-stage, 3 more than 90%.
7. High efficiency: Our gear box units now are in higher load capacity as the gears have been redesigned.
8. Strong capacity of being overloaded: Heavy duty roller bearings for maximum strength and extended life.
9. Long service life: Life of main parts of gear box (except wearing parts) should not be less than 20, 000 hours.
Application industries:
The products are widely applied in electricity, coal, cement, metallurgy, harbor, agriculture, shipping, lifting, environment protection, stage, logistic, weaving, paper making, light industry, plastics and other regions.
Technical Data:
| Rated Power |
0.18KW~160KW |
| Rated Torque |
Up to 18000N.m |
| Gear Arrangement |
Helical Hardened Gearbox |
| Input Speed | Input Speed:50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
| Output Speed |
0.16~1571r/min |
| Ratio |
5~264 (Max:13000) |
Product Parameters
Mounting Type:
| R(-) | RF | RS | RFS | RM |
| Foot-mounted | Flange-mounted | Foot-mounted and Shaft In-put | Flange-mounted and shaft input | Specially for stirrer |
Advantages:
1. Product advantages: High modular design, making all the series apply fewer components, it can conveniently equip electric motor or other driving forces of various types.
2. The cabinet applies integral and high-strength casting mode, which has high rigidity and vibration resistance performance.
3. The gear unit applies low-carbon alloy steel quenching gear grinding process and shape-correction technology, making the products have larger bearing capacity. The operation is reliable, which can decrease noise and improve efficiency. Transmission ratio is divided into details, the scope is wide. Combined type can obtain larger transmission ratio.
4. Gear unit is appropriate to be mounted at any space and any angle.
Certifications
Packaging & Shipping
Company Profile
Our Advantages
Our Services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
FAQ
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
If you are interested in our product, welcome you contact me.
Our team will support any need you might have.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery |
|---|---|
| Function: | Speed Changing, Speed Reduction |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
How do gear reducers contribute to energy efficiency in machinery and equipment?
Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:
1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.
2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.
3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.
4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.
5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.
6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.
7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.
8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.
9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.
10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.
By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-05-16
China best Vertical Type 200W Ratio 40 Shaft 7 Rpm Single Phase AC Geared Motor Gearbox Speed Reducer with Hot selling
Product Description
CV and CH series motor can be designed as Single phase and 3 phases type. And power range is from 0.1KW to 3.7KW. The motor can be mounted with brake, and brake type is No excitation type. Material of gears is advanced special alloy steel and all gears are carburizing hardening. This gear motor has been added with senior lubricants, and no needs to added lubricants again.
Helical gear reducer has the characteristics of strong versatility, good combination, and strong bearing capacity, and has the advantages of easy access to various transmission ratios, high efficiency, small vibration, and high allowable axial and radial loads.
This series of products can not only be used in combination with various reducers and vibrators to meet the requirements, but also has the advantage of localization of related transmission equipment.
Mostly used in metallurgy, sewage treatment,chemical, pharmaceutical and other industries.
| Type | CH series three phase or single phase ac motors for industrial use | |
| Voltage | 220VAC, 380VAC, 415VAC | |
| Power range | Power range is 0.1KW to 3.7KW | |
| Output Speed | Speed range is from 7rpm to 500rpm | |
| Phase | Single phase and 3phases for choice | |
| Gears | Special alloy steel and high precise gears | |
| Grease | Good grease and no need add grease during using | |
| Cooling | Full closed fan | |
| USE | This motor is widely used in packing machine, textil machine |
motor is widely used in mix machine,elevator, conveyor,etc. |
| OEM Service | We offer OEM service. | |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Samples: |
US$ 70/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
How do gear reducers handle shock loads and sudden changes in torque?
Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.
1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.
2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.
3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.
4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.
5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.
6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.
By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.
What are the benefits of using a gear reducer in industrial applications?
Gear reducers offer several benefits that make them indispensable in various industrial applications:
1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.
2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.
3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.
4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.
5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.
6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.
7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.
8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.
Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.
editor by CX 2024-05-16
China Professional Cyclo Gear Motor Reducer with Motor Speed Reduction Gearboxes Industrial Cycloidal Pinwheel Gear Pin Wheel Double Shaft Durable Professional Bw Bwd Bld Gearbox manufacturer
Product Description
Cyclo Gear Motor Reducer with Motor Speed Reduction Gearboxes Industrial Cycloidal Pinwheel Gear Pin Wheel Double Shaft Durable Professional BW BWD BlD Gearbox
Product Description
X / B series high quality cycloidal gearbox small planetary reducer
Quick Details:
Type: XB series Cycloidal Pin Wheel Speed Reducer
Input Speed: 1000-1500rmp
Output Speed: 0.3-280rpm
Certification: ISO9001 CE
Ex Power:0.09-132KW
Warranty: 1Years
| Product Name | X/B series Cycloidal Pin Wheel Speed Reducer |
| The Gear Material | GCR15 |
| The case Material | Cast Iron |
| Color | Blue,Green, or Customized |
| HS Code | 84834090 |
| Model | X3 |
| Delivery time | 7-10days |
| Brand | TIANGOU |
We are a state-of-the-art manufacturing facility dedicated to the production of high-quality gearboxes, an essential element in power transmission and motion control across a wide array of industries. Our core expertise lies in crafting precision-engineered gearboxes that excel in reliability, efficiency, and durability.
Our gearbox offerings include a diverse range of designs from worm gears to planetary gears, helical gears, and spur gears, catering to various torque and speed requirements. Each gearbox is meticulously manufactured using premium materials such as alloy steels, cast iron, or specialized composites, ensuring optimal strength and resistance to wear and tear under heavy loads and challenging environments.
The design process at our factory adheres strictly to international standards and utilizes cutting-edge technology for precision machining and heat treatment processes. This guarantees exceptional dimensional accuracy, smooth operation, and low noise levels in all our gearboxes.
Furthermore, we understand the importance of customization in meeting unique industrial demands. Hence, we also provide bespoke solutions tailored to specific customer needs, ranging from customized ratios to specialized mounting arrangements and compatibility with various motor types.
In essence, by partnering with us for your gearbox requirements, you can expect not only top-notch products but also unparalleled technical support, competitive pricing, and on-time delivery. We take pride in being a one-stop destination for all your gearbox needs, providing a seamless integration into any application and delivering superior performance throughout the product lifecycle.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you provide real-world examples of products that use gear reducer technology?
Certainly! Gear reducer technology is widely used in various industries and products to enhance performance and efficiency. Here are some real-world examples:
1. Industrial Machinery: Gear reducers are commonly used in manufacturing machinery, such as conveyor systems, material handling equipment, and assembly lines, where they help control speed and torque for precise operations.
2. Wind Turbines: Wind turbines utilize gear reducers to transform the low rotational speed of the wind turbine rotor into the higher speed needed for electricity generation, optimizing energy conversion.
3. Automotive Transmissions: Automobiles use gear reducers as part of their transmissions to optimize power delivery from the engine to the wheels, allowing the vehicle to operate efficiently at different speeds.
4. Robotics: Robotic systems rely on gear reducers to control the movement and articulation of robot arms, enabling precise and controlled motion for various applications.
5. Printing Presses: Gear reducers are integral to printing presses, ensuring accurate and synchronized movement of printing plates, rollers, and paper feed mechanisms.
6. Conveyor Belts: Conveyor systems in industries like mining, agriculture, and logistics use gear reducers to regulate the movement of materials along the conveyor belts.
7. Packaging Machinery: Gear reducers play a crucial role in packaging machines, controlling the speed and movement of packaging materials, filling mechanisms, and sealing components.
8. Cranes and Hoists: Cranes and hoists rely on gear reducers to lift heavy loads with precision and control, ensuring safe and efficient material handling.
9. Pumps and Compressors: Gear reducers are utilized in pumps and compressors to regulate fluid flow and pressure, optimizing energy usage in fluid transportation systems.
10. Agriculture Equipment: Tractors and other agricultural machinery use gear reducers to adjust the speed and power delivery for different tasks, such as plowing, planting, and harvesting.
These examples demonstrate the diverse applications of gear reducer technology across various industries, showcasing their role in enhancing efficiency, control, and performance in a wide range of products and systems.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
Can you explain the different types of gear reducers available in the market?
There are several types of gear reducers commonly used in industrial applications:
1. Spur Gear Reducers: These reducers have straight teeth and are cost-effective for applications requiring moderate torque and speed reduction. They are efficient but may produce more noise compared to other types.
2. Helical Gear Reducers: Helical gears have angled teeth, which provide smoother and quieter operation compared to spur gears. They offer higher torque capacities and are suitable for heavy-duty applications.
3. Bevel Gear Reducers: Bevel gears have conical shapes and intersect at an angle, allowing them to transmit power between non-parallel shafts. They are commonly used in applications where shafts intersect at 90 degrees.
4. Worm Gear Reducers: Worm gears consist of a worm (screw) and a mating gear (worm wheel). They offer high torque reduction and are used for applications requiring high ratios, although they can be less efficient.
5. Planetary Gear Reducers: These reducers use a system of planetary gears to achieve high torque output in a compact design. They provide excellent torque multiplication and are commonly used in robotics and automation.
6. Cycloidal Gear Reducers: Cycloidal drives use an eccentric cam to achieve speed reduction. They offer high shock load resistance and are suitable for applications with frequent starting and stopping.
7. Harmonic Drive Reducers: Harmonic drives use a flexible spline to achieve high gear reduction ratios. They provide high precision and are commonly used in applications requiring accurate positioning.
8. Hypoid Gear Reducers: Hypoid gears have helical teeth and non-intersecting shafts, making them suitable for applications with space limitations. They offer high torque and efficiency.
Each type of gear reducer has its own advantages and limitations, and the choice depends on factors such as torque requirements, speed ratios, noise levels, space constraints, and application-specific needs.
editor by CX 2024-05-13
China best Helical Gear Hard Face Se Reducer with Motor Integrated F R K Series Parallel Shaft Reducer Gear Box sequential gearbox
Product Description
China K Series Spiral Bevel Geared Reducer for Electric Motor
Components:
1. Housing: Cast Iron
2. Gears: Helical-bevel Gears
3. Input Configurations: Equipped with Electric Motors, CHINAMFG Shaft Input, IEC-normalized Motor Flange
4. Applicable Motors: Single Phase AC Motor, Three Phase AC Motor, Brake Motors, Inverter Motors,
Multi-speed Motors, Explosion-proof Motor, Roller Motor
5. Output Configurations: CHINAMFG Shaft Output, Hollow Shaft Output
Models:
K Series – Foot-mounted, CHINAMFG shaft output
KAB Series – Foot-mounted, hollow shaft output
KA Series – Keyed hollow shaft output
KF Series – B5 Flange-mounted, CHINAMFG shaft output
KAF Series – B5 Flange-mounted, hollow shaft output
KAZ Series – B14 Flange-mounted, hollow shaft output
KAT Series – Hollow shaft output, torque arm
KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk
KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft
K(KA, KF, KAF, KAB, KAZ)S Series – CHINAMFG shaft input
Product Advantages
K series gearbox is 1 kind of Helical Bevel type gearbox , High-stainless cast iron case,it is designed based on modularization,which bring many difference kinds of combinations ,mounting types ,and structure designs.
|
Product Name |
K Series Helical Bevel Geared Motor speed reducer 3kw 4kw 5.5kw 7.5kw 11kw 15kw |
|
Output configuration |
CHINAMFG shaft, splined shaft |
|
Mounted form |
foot-mounted and flange-mounted mounting |
|
Efficiency |
High power density |
|
Model |
GK,GKF,GKA,GKAF,GKAZ,GKHF,GK37~GK187 etc. |
|
Technology |
CNC grinding technology |
|
Application areas |
Metallurgical machinery, food machinery,logistics and transportation and so on. |
R series reducer has the characteristics of small volume and large torque transmission. It is designed and manufactured on the basis of modular combination system. There are many motor combinations,installation forms and structural schemes. R series reducer adopts the modular design principle of unit structure, with high transmission efficiency, low energy consumption and superior performance.
Product Description
Features of product
1.High transmission efficiency, stable operation, low noise
2.long service life, high bearing capacity
3.The ratio can meet various of working condition
4.Superior performance. Hard tooth surface gear use the high quality alloy steel.
Detailed Photos
Product Parameters
|
Models |
Output Shaft Dia. |
Input Shaft Dia. |
Power(kW) |
Ratio |
Max. Torque(Nm) |
|
|
Solid Shaft |
Hollow Shaft |
|||||
|
K38 |
25mm |
30mm |
16mm |
0.18~3.0 |
5.36~106.38 |
200 |
|
K48 |
30mm |
35mm |
19mm |
0.18~3.0 |
5.81~131.87 |
400 |
|
K58 |
35mm |
40mm |
19mm |
0.18~5.5 |
6.57~145.15 |
600 |
|
K68 |
40mm |
40mm |
19mm |
0.18~5.5 |
7.14~144.79 |
820 |
|
K78 |
50mm |
50mm |
24mm |
0.37~11 |
7.22~192.18 |
1550 |
|
K88 |
60mm |
60mm |
28mm |
0.75~22 |
7.19~197.27 |
2700 |
|
K98 |
70mm |
70mm |
38mm |
1.3~30 |
8.95~175.47 |
4300 |
|
K108 |
90mm |
90mm |
42mm |
3~45 |
8.74~141.93 |
8000 |
|
K128 |
110mm |
100mm |
55mm |
7.5~90 |
8.68~146.07 |
13000 |
|
K158 |
120mm |
120mm |
70mm |
11~160 |
12.66~150.03 |
18000 |
|
K168 |
160mm |
140mm |
70mm |
11~200 |
17.35~164.44 |
32000 |
|
K188 |
190mm |
160mm |
70mm |
18.5~200 |
17.97~178.37 |
50000 |
Our Advantages
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Agricultural Machine |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion, Parallel |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
|---|
What are the considerations for choosing the appropriate lubrication for gear reducers?
Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:
1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.
2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.
3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.
4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.
5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.
6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.
7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.
8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.
9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.
10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.
By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.
How do gear reducers ensure efficient power transmission and motion control?
Gear reducers play a vital role in ensuring efficient power transmission and precise motion control in various industrial applications. They achieve this through the following mechanisms:
- 1. Speed Reduction/Increase: Gear reducers allow you to adjust the speed between the input and output shafts. Speed reduction is essential when the output speed needs to be lower than the input speed, while speed increase is used when the opposite is required.
- 2. Torque Amplification: By altering the gear ratio, gear reducers can amplify torque from the input to the output shaft. This enables machinery to handle higher loads and provide the necessary force for various tasks.
- 3. Gear Train Efficiency: Well-designed gear trains within reducers minimize power losses during transmission. Helical and spur gears, for example, offer high efficiency by distributing load and reducing friction.
- 4. Precision Motion Control: Gear reducers provide precise control over rotational motion. This is crucial in applications where accurate positioning, synchronization, or timing is required, such as in robotics, CNC machines, and conveyor systems.
- 5. Backlash Reduction: Some gear reducers are designed to minimize backlash, which is the play between gear teeth. This reduction in play ensures smoother operation, improved accuracy, and better control.
- 6. Load Distribution: Gear reducers distribute the load evenly among multiple gear teeth, reducing wear and extending the lifespan of the components.
- 7. Shock Absorption: In applications where sudden starts, stops, or changes in direction occur, gear reducers help absorb and dampen shocks, protecting the machinery and ensuring reliable operation.
- 8. Compact Design: Gear reducers provide a compact solution for achieving specific speed and torque requirements, allowing for space-saving integration into machinery.
By combining these principles, gear reducers facilitate the efficient and controlled transfer of power, enabling machinery to perform tasks accurately, reliably, and with the required force, making them essential components in a wide range of industries.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2024-05-08
China manufacturer AC Reduction Gear Motor Ratio 3 5 10 15 20 25mm Output Shaft Speed Reducer with Great quality
Product Description
3 Phase AC Reducer Motor 1/2hp 220V 380V 400W Gear Precision Foot Mounted Reducer Motor
CV and CH series motor can be designed as Single phase and 3 phases type. And power range is from 0.1KW to 3.7KW. The motor can be mounted with brake, and brake type is No excitation type. Material of gears is advanced special alloy steel and all gears are carburizing hardening. This gear motor has been added with senior lubricants, and no needs to added lubricants again.
Helical gear reducer has the characteristics of strong versatility, good combination, and strong bearing capacity, and has the advantages of easy access to various transmission ratios, high efficiency, small vibration, and high allowable axial and radial loads.
This series of products can not only be used in combination with various reducers and vibrators to meet the requirements, but also has the advantage of localization of related transmission equipment.
Mostly used in metallurgy, sewage treatment,chemical, pharmaceutical and other industries.
| Type | CH series three phase or single phase ac motors for industrial use | |
| Voltage | 220VAC, 380VAC, 415VAC | |
| Power range | Power range is 0.1KW to 3.7KW | |
| Output Speed | Speed range is from 7rpm to 500rpm | |
| Phase | Single phase and 3phases for choice | |
| Gears | Special alloy steel and high precise gears | |
| Grease | Good grease and no need add grease during using | |
| Cooling | Full closed fan | |
| USE | This motor is widely used in packing machine, textil machine |
motor is widely used in mix machine,elevator, conveyor,etc. |
| OEM Service | We offer OEM service. | |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Machinery, Agricultural Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Bevel Gear |
| Step: | Three-Step |
| Samples: |
US$ 70/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for choosing the appropriate lubrication for gear reducers?
Choosing the appropriate lubrication for gear reducers is crucial for ensuring optimal performance, longevity, and efficiency. Several considerations should be taken into account when selecting the right lubrication:
1. Load and Torque: The magnitude of the load and torque transmitted by the gear reducer affects the lubrication’s viscosity and film strength requirements. Heavier loads may necessitate higher viscosity lubricants.
2. Operating Speed: The speed at which the gear reducer operates impacts the lubrication’s ability to maintain a consistent and protective film between gear surfaces.
3. Temperature Range: Consider the temperature range of the operating environment. Lubricants with suitable viscosity indexes are crucial to maintaining performance under varying temperature conditions.
4. Contaminant Exposure: If the gear reducer is exposed to dust, dirt, water, or other contaminants, the lubrication should have proper sealing properties and resistance to contamination.
5. Lubrication Interval: Determine the desired maintenance interval. Some lubricants require more frequent replacement, while others offer extended operational periods.
6. Compatibility with Materials: Ensure that the chosen lubricant is compatible with the materials used in the gear reducer, including gears, bearings, and seals.
7. Noise and Vibration: Some lubricants have properties that can help reduce noise and dampen vibrations, improving the overall user experience.
8. Environmental Impact: Consider environmental regulations and sustainability goals when selecting lubricants.
9. Manufacturer Recommendations: Follow the manufacturer’s recommendations and guidelines for lubrication type, viscosity grade, and maintenance intervals.
10. Monitoring and Analysis: Implement a lubrication monitoring and analysis program to assess lubricant condition and performance over time.
By carefully evaluating these considerations and consulting with lubrication experts, industries can choose the most suitable lubrication for their gear reducers, ensuring reliable and efficient operation.
How do gear reducers handle shock loads and sudden changes in torque?
Gear reducers are designed to handle shock loads and sudden changes in torque through several mechanisms that enhance their durability and reliability in challenging operating conditions.
1. Robust Construction: Gear reducers are constructed using high-strength materials and precision manufacturing techniques. This ensures that the gears, bearings, and other components can withstand sudden impacts and high torque fluctuations without deformation or failure.
2. Shock-Absorbing Features: Some gear reducer designs incorporate shock-absorbing features, such as flexible couplings, elastomeric elements, or torsionally flexible gear designs. These features help dampen and dissipate the energy from sudden shocks or torque spikes, reducing the impact on the entire system.
3. Torque Limiters: In applications where shock loads are common, torque limiters may be integrated into the gear reducer. These devices automatically disengage or slip when a certain torque threshold is exceeded, preventing damage to the gears and other components.
4. Overload Protection: Gear reducers can be equipped with overload protection mechanisms, such as shear pins or torque sensors. These mechanisms detect excessive torque and disengage the drive temporarily, allowing the system to absorb the shock or adjust to the sudden torque change.
5. Proper Lubrication: Adequate lubrication is essential for managing shock loads and sudden torque changes. High-quality lubricants reduce friction and wear, helping the gear reducer withstand dynamic forces and maintain smooth operation.
6. Dynamic Load Distribution: Gear reducers distribute dynamic loads across multiple gear teeth, which helps prevent localized stress concentrations. This feature minimizes the risk of tooth breakage and gear damage when subjected to sudden changes in torque.
By incorporating these design features and mechanisms, gear reducers can effectively handle shock loads and sudden changes in torque, ensuring the longevity and reliability of various industrial and mechanical systems.
What are the benefits of using a gear reducer in industrial applications?
Gear reducers offer several benefits that make them indispensable in various industrial applications:
1. Speed Reduction: Gear reducers allow the reduction of high-speed input from motors or engines to lower, more usable output speeds for specific applications, ensuring proper equipment operation and safety.
2. Torque Increase: By leveraging the mechanical advantage of gear ratios, gear reducers can significantly increase torque output, enabling the handling of heavy loads and providing the necessary power for tasks such as lifting, conveying, and processing.
3. Precise Control: Gear reducers enable fine-tuning of rotational speed and torque, providing precise control over machinery and processes, which is crucial in industries like manufacturing, material handling, and robotics.
4. Shock Load Absorption: Gear reducers can absorb and dampen sudden shocks or changes in load, protecting both the machinery and connected components from abrupt forces that could otherwise lead to damage.
5. Versatility: With various gear types (e.g., spur, helical, worm) and designs, gear reducers can be tailored to different applications, including those requiring specific speed ratios, torque ranges, and environmental conditions.
6. Efficient Power Transmission: Gear reducers offer high mechanical efficiency, minimizing energy loss during power transmission, which is especially valuable in energy-conscious industries.
7. Compact Design: Gear reducers provide a compact solution for transmitting power and adjusting speeds, making them suitable for installations with space constraints.
8. Reliability and Longevity: Well-designed and properly maintained gear reducers can offer extended service life, contributing to reduced downtime and maintenance costs.
Overall, gear reducers enhance the performance, efficiency, and reliability of industrial equipment, making them essential components in a wide range of applications across various industries.
editor by CX 2024-05-07
China Best Sales 3V 6V 12V Small DC Gear Trolling Motor Mini Geared Brush Parallel Shaft Gearbox Reducer supplier
Product Description
Quiet stable and reliable for long life operation
| Motor type | 63ZYT-125-24 | |
| Protection grade | IP50 | |
| Duty cycle | S1 (100%) | |
| Rated voltage | 24 | V |
| Rated current | 4.9 | A |
| Input power | 117.6 | W |
| No-load current | 0.4 | A |
| Rated torque | 0.27 | Nm |
| Rated speed | 3300 | ±10% rpm |
| Rated output power | 93.3 | W |
| Friction torque | 2 | Ncm |
| efficiency | 80% | |
| Maximum torque | 1.3 | ±10% Nm |
| Maximum current | 23 | A |
| No-load speed | 3650 | ±10% rpm |
| Maximum power | 245 | W |
| Maximum shell temperature | 85 | ºC |
| Weight | 1.7 | Kg |
| Planetary gear box | F1130 | |
| Protection grade | IP65 | |
| Reduction ratio | 710.5:1 | |
| Rated torque | 120 | Nm |
| Maximum torque | 180 | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Smart | Smart top 28 | |
| Grease temperature range | -20 to 160 | ºC |
CHINAMFG Imp. & Exp Co. Ltd opened in 2008 to facilitate international trade between China and the rest of the world. The young firm grew quickly, gaining a reputation for integrity, efficiency and astute knowledge of local market.
Throughout its 10 more years history, CHINAMFG has sought to connect customers with opportunities. While that purpose has remained unchanged, CHINAMFG has succeeded by positioning itself where the growth is and by aligning itself to the major economic trends of the time.
After being funded in ZheJiang , China to facilitate local and international trade, CHINAMFG expanded rapidly to capture the increasing flow of commerce between Asia, Europe and North America. Since then, CHINAMFG has continued to grow in line with changing trade patterns and developing markets, pioneering modern international trade practices in many countries. Built over 10 years, this global network is highly distinctive, difficult to replicate and ideally positioned for the world’s top trade corridors.
Our ability to connect customers remains absolutely central to the company’s strategy today, which aims to establish CHINAMFG as the world”s leading international trade company. Above all, we remain dedicated to the purpose that CHINAMFG was founded to serve: Connecting customers to opportunities, enabling businesses to CHINAMFG and economies to prosper, and helping people to fulfill their hopes and dreams.
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Function: | Control, Driving |
|---|---|
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Certification: | ISO9001, CCC, CE |
| Brand: | Jintian |
| Power: | 117.6W |
| Samples: |
US$ 162/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do manufacturers ensure the precision of gear tooth profiles in gear reducers?
Manufacturers employ several techniques to ensure the precision of gear tooth profiles in gear reducers, which is crucial for optimal performance and efficiency:
1. Precision Machining: Gear teeth are typically machined using advanced CNC (Computer Numerical Control) machines that can achieve high levels of accuracy and repeatability. This ensures consistent gear tooth profiles across multiple components.
2. Quality Control Measures: Rigorous quality control processes, such as dimensional inspections and profile measurements, are performed at various stages of manufacturing to verify that gear tooth profiles meet the required specifications.
3. Tooth Profile Design: Engineers use specialized software and simulation tools to design gear tooth profiles with precise involute shapes and accurate dimensions. These designs are then translated into machine instructions for manufacturing.
4. Material Selection: High-quality materials with excellent wear resistance and dimensional stability are chosen to minimize the potential for deformation or inaccuracies during machining and operation.
5. Heat Treatment: Heat treatment processes, such as carburizing and quenching, are applied to enhance the surface hardness and durability of gear teeth, reducing the risk of wear and deformation over time.
6. Tooth Grinding and Finishing: After initial machining, gear teeth often undergo precision grinding and finishing processes to achieve the desired tooth profile accuracy and surface finish.
7. Post-Processing Inspection: Gear tooth profiles are inspected again after manufacturing processes to verify that the final components meet the specified tolerances and performance criteria.
8. Computer-Aided Manufacturing (CAM): CAM software is used to generate tool paths and machining instructions, enabling precise control over tool movements and material removal during gear manufacturing.
By combining these techniques and leveraging advanced manufacturing technologies, manufacturers can achieve the necessary precision in gear tooth profiles, resulting in reliable and efficient gear reducers for various industrial applications.
Can gear reducers be used for both speed reduction and speed increase?
Yes, gear reducers can be utilized for both speed reduction and speed increase, depending on their design and arrangement. The functionality to either decrease or increase rotational speed is achieved by altering the arrangement of gears within the gearbox.
1. Speed Reduction: In speed reduction applications, a gear reducer is designed with gears of different sizes. The input shaft connects to a larger gear, while the output shaft is connected to a smaller gear. As the input shaft rotates, the larger gear turns the smaller gear, resulting in a decrease in output speed compared to the input speed. This configuration provides higher torque output at a lower speed, making it suitable for applications that require increased force or torque.
2. Speed Increase: For speed increase, the gear arrangement is reversed. The input shaft connects to a smaller gear, while the output shaft is connected to a larger gear. As the input shaft rotates, the smaller gear drives the larger gear, resulting in an increase in output speed compared to the input speed. However, the torque output is lower than that of speed reduction configurations.
By choosing the appropriate gear ratios and arrangement, gear reducers can be customized to meet specific speed and torque requirements for various industrial applications. It’s important to select the right type of gear reducer and configure it correctly to achieve the desired speed reduction or speed increase.
How do gear reducers handle variations in input and output speeds?
Gear reducers are designed to handle variations in input and output speeds through the use of different gear ratios and configurations. They achieve this by utilizing intermeshing gears of varying sizes to transmit torque and control rotational speed.
The basic principle involves connecting two or more gears with different numbers of teeth. When a larger gear (driving gear) engages with a smaller gear (driven gear), the rotational speed of the driven gear decreases while the torque increases. This reduction in speed and increase in torque enable gear reducers to efficiently adapt to variations in input and output speeds.
The gear ratio is a critical factor in determining how much the speed and torque change. It is calculated by dividing the number of teeth on the driven gear by the number of teeth on the driving gear. A higher gear ratio results in a greater reduction in speed and a proportionate increase in torque.
Planetary gear reducers, a common type, use a combination of gears including sun gears, planet gears, and ring gears to achieve different speed reductions and torque enhancements. This design provides versatility in handling variations in speed and torque requirements.
In summary, gear reducers handle variations in input and output speeds by using specific gear ratios and gear arrangements that enable them to efficiently transmit power and control motion characteristics according to the application’s needs.
editor by CX 2023-12-22
China Professional Fubao 90mm 1-5ratio Smooth Output Shaft Planetary Gear Motor Reducer Ra-St-90s gearbox drive shaft
Product Description
Product Description
The 90mm 1-5ratio Smooth Output Shaft planetary gear motor reducer RA series is a gripper design. Aluminum alloy material can improve the heat dissipation capacity, reduce the impact of temperature rise phenomenon. Diversified output shaft can be adapted to various occasions, customized entry end can be matched with all kinds of motors. Provide a variety of characteristics of the reducer, for users to choose according to demand. Special oil seal design, normal use without maintenance or replacement of lubricating oil, can extend the service life. Small size, save space, low noise, high output torque, easy installation, can be matched with a wide range of motor models.
The RAH is fitted with the DM, forming the gear set in 1 piece to effectively reduce noise. RAH with DH, the best cost-effective, can be widely used in a variety of occasions.
Product Parameters
Product Details
Other products
Product Advantage
Product features:
1, aluminum alloy material can improve the heat dissipation capacity, slow down the temperature rise phenomenon.
2, reciprocating positioning accuracy is good.
3, customized into the force end, can be matched with all kinds of motors.
4, oil seal with special design, normal use without maintenance or replacement of lubricating oil.
5. Diversified output shaft can be adapted to various occasions.
6, to provide a single segment of 1-5 ratio design to make the product ratio more diversified.
7, provide ball and tapered roller bearings for customers to choose.
8, provide in a precision level for customers to choose.
Company Profile
Factory Display
FAQ
Q:Key points of selection of planetary reducer
A:1. Frame number determined by torque: the power source will have the effect of torque amplification after deceleration ratio. The output torque value of the reducer is proportional to the deceleration ratio, and the larger the ratio, the higher the torque value will be; But the gear group of the reducer has the limit, so the rated output torque of the planetary reducer is to say that the product can work stably under the data operation, so the box number must be selected according to the demand torque.
2, according to the accuracy to determine the model: in the process of automation will need positioning, when the positioning accuracy requirements are higher, you need to choose a higher level of products, and vice versa. The precision of the planetary reducer is called the “backgap”, which refers to the gap of the gear group. The definition is the Angle value that the output shaft of the planetary reducer can rotate when the input end is fixed. The smaller the return clearance is, the higher the accuracy is and the higher the cost is. The user can choose the right accuracy according to their actual situation.
3, according to the installation size selection: that is, the size of the front end of the servo motor. The input end of the planetary reducer must match the output end of the servo motor.
4, according to the appearance selection: according to customer demand output shaft and connecting surface has a standard series for users to choose, can also be customized according to user special needs.
5, according to the axial and radial force selection: the life of the planetary reducer is affected by the internal bearing, bearing life can be calculated through the load and speed, when the axial and radial force load of the reducer is higher, the bearing life will be shortened, at this time it is recommended to choose a large product.
| Application: | Motor, Machinery, Agricultural Machinery, Automatic Equipment |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any disadvantages or limitations to using gear reducer systems?
While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:
1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.
2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.
3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.
4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.
5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.
6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.
7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.
8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.
Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.
What role do gear ratios play in optimizing the performance of gear reducers?
Gear ratios play a crucial role in optimizing the performance of gear reducers by determining the relationship between input and output speeds and torques. A gear ratio is the ratio of the number of teeth between two meshing gears, and it directly influences the mechanical advantage and efficiency of the gear reducer.
1. Speed and Torque Conversion: Gear ratios allow gear reducers to convert rotational speed and torque according to the needs of a specific application. By selecting appropriate gear ratios, gear reducers can either reduce speed while increasing torque (speed reduction) or increase speed while decreasing torque (speed increase).
2. Mechanical Advantage: Gear reducers leverage gear ratios to provide mechanical advantage. In speed reduction configurations, a higher gear ratio results in a greater mechanical advantage, allowing the output shaft to deliver higher torque at a lower speed. This is beneficial for applications requiring increased force or torque, such as heavy machinery or conveyor systems.
3. Efficiency: Optimal gear ratios contribute to higher efficiency in gear reducers. By distributing the load across multiple gear teeth, gear reducers with suitable gear ratios minimize stress and wear on individual gear teeth, leading to improved overall efficiency and prolonged lifespan.
4. Speed Matching: Gear ratios enable gear reducers to match the rotational speeds of input and output shafts. This is crucial in applications where precise speed synchronization is required, such as in conveyors, robotics, and manufacturing processes.
When selecting gear ratios for a gear reducer, it’s important to consider the specific requirements of the application, including desired speed, torque, efficiency, and mechanical advantage. Properly chosen gear ratios enhance the overall performance and reliability of gear reducers in a wide range of industrial and mechanical systems.
Are there variations in gear reducer designs for specific tasks and applications?
Yes, gear reducer designs vary widely to suit specific tasks and applications across various industries. Manufacturers offer a range of gear reducer types and configurations to accommodate different requirements, including:
- Helical Gear Reducers: These are versatile and provide smooth and efficient torque transmission. They are commonly used in applications requiring high precision and moderate speed reduction, such as conveyors, mixers, and agitators.
- Bevel Gear Reducers: These are ideal for transmitting power between intersecting shafts. They are often used in heavy machinery, printing presses, and automotive applications.
- Worm Gear Reducers: These provide compact solutions and are suitable for applications with higher speed reduction requirements, such as conveyor systems, winches, and elevators.
- Planetary Gear Reducers: These offer high torque density and are used in applications demanding precise control, such as robotics, aerospace, and heavy-duty machinery.
- Parallel Shaft Gear Reducers: Commonly used in industrial machinery, these reducers are designed for high torque and reliability.
- Right-Angle Gear Reducers: These are used when space limitations require a change in shaft direction, commonly found in packaging equipment and conveyors.
Each type of gear reducer has unique features and benefits that make it suitable for specific tasks. Manufacturers often provide customization options to tailor gear reducers to the precise requirements of an application, including gear ratios, mounting options, and input/output configurations.
Therefore, the variation in gear reducer designs allows industries to select the most appropriate type based on factors such as torque, speed, space constraints, precision, and environmental conditions.
editor by CX 2023-12-08
China supplier Good Price S 87 90 Degree Shaft Gearmotor Electric Motor Speed Reducer with Worm Gear gearbox assembly
Product Description
Detailed Photos
Features of S series reducer
The same model can be equipped with motors of various powers. It is easy to realize the combination and connection between various models.
The transmission efficiency is high, and the single reducer efficiency is up to 96%. three
The transmission ratio is subdivided and the range is wide. The combined model can form a large transmission ratio and low output speed.
The installation forms are various, and can be installed with any foot, B5 flange or B4 flange. The foot mounting reducer has 2 machined foot mounting planes.
Helical gear and worm gear combination, compact structure, large reduction ratio.
Installation mode: foot installation, hollow shaft installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Average efficiency: reduction ratio 7.5-69.39 is 77%; 70.43-288 is 62%; The S/R combination is 57%.
S57 SF57 SA57 SAF57 S series helical worm gear box speed reducer 0.18kw 0.25kw 0.37kw 0.55kw 0.75kw 1.1kw 1.5kw 2.2kw 3kw, max. permissible torque up to 300Nm, transmission ratios from 10.78 to 196.21. Mounting mode: foot mounted, flange mounted, short flange mounted, torque arm mounted. Output shaft: CHINAMFG shaft, hollow shaft (with key, with shrink disc and with involute spline).
S series helical gear worm reducer
Features of products
1. The S series helical gear worm gear motor has a high technological content. It has a helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards.
2. The uneven surface of the body has the effect of heat dissipation, strong vibration absorption, low temperature rise and low noise.
3. The machine has good sealing performance and strong adaptability to the working environment.
4. The machine has high transmission accuracy, and is especially suitable for working in occasions with frequent starting. It can be connected to various types of reducers and equipped with various types of motor drives, and can be installed in the 90-degree transmission operating position.
5. The key components of the motor are made of highly wear-resistant materials and undergo special heat treatment. They have the characteristics of high machining accuracy, stable transmission, small size, large carrying capacity, and long life.
6. The reducer can be equipped with various types of motors, forming a mechatronics, which fully guarantees the quality characteristics of the product.
|
Gearing Arrangement |
Helical-worm |
|
Output Torque |
10-4484 Nm |
|
Input Speed |
Reference details page |
|
Output Speed |
0.21-12 r/min |
|
Color |
Customizable |
|
Certificate |
ISO9001 |
|
Structure |
SF |
|
Input power rating |
0.55-7.5 |
|
Ratio |
9.96-241.09 |
|
Maximum torque |
1270 |
|
Input Configurations |
Equipped with Electric Motors |
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Applicable Motors |
Single Phase AC Motor, Three Phase AC Motor |
|
Output Configurations |
Solid Shaft Output |
|
nstallation |
Foot-mounted |
|
Lubrication |
Oil-bath and Splash Lubrication |
Product Description
Product Parameters
For more models, please contact us!
F helical gear reducer
Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.
Installation method: base installation, flange installation, torque arm installation.
Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.
The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.
Output mode: hollow shaft output or CHINAMFG shaft output.
Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.
K helical bevel gear reducer
Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.
Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.
Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.
Reduction ratio: basic type 8.1-191, combined to 13459.
R helical gear reducer
Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.
Installation method: pedestal installation, flanges with large and small flanges are easy to choose.
Solid shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.
Company Profile
Certifications
Packaging & Shipping
FAQ
| Hardness: | Hardened Tooth Surface |
|---|---|
| Installation: | 90 Degree |
| Layout: | Expansion |
| Gear Shape: | Bevel Gear |
| Step: | Single-Step |
| Type: | Gear Reducer |
| Samples: |
US$ 80/Piece
1 Piece(Min.Order) | |
|---|
Can gear reducers be customized for specific industrial needs and requirements?
Yes, gear reducers can be customized to meet specific industrial needs and requirements. Manufacturers offer customization options to ensure that gear reducers are tailored to the unique demands of various applications:
1. Gear Ratio Selection: Gear reducers can be designed with specific gear ratios to achieve the desired speed reduction or increase, catering to the specific requirements of the machinery or equipment.
2. Shaft Configurations: Gear reducers can be configured with different shaft sizes, lengths, and orientations to fit seamlessly into existing systems or accommodate specific mounting arrangements.
3. Torque Capacity: Customized gear reducers can be designed to handle higher or lower torque loads based on the application’s operational requirements.
4. Environmental Considerations: Gear reducers can be customized with special coatings, materials, or seals to withstand harsh environments, extreme temperatures, or corrosive conditions.
5. Noise and Vibration Reduction: Custom designs can incorporate features to reduce noise and dampen vibrations, enhancing the overall operation and user experience.
6. Mounting and Connection Options: Manufacturers can adapt gear reducer designs to include specific mounting interfaces or connection methods that align with the equipment’s design.
7. Lubrication and Maintenance: Customized gear reducers can include features for easy maintenance, such as accessible lubrication points or monitoring systems.
8. Integration with Controls: Gear reducers can be customized to integrate seamlessly with control systems, sensors, or automation processes, enhancing system efficiency and performance.
By collaborating with manufacturers and providing detailed specifications, industries can obtain tailor-made gear reducers that address their specific operational needs and contribute to the success of their applications.
What maintenance practices are essential for prolonging the lifespan of gear reducers?
Proper maintenance is crucial for extending the lifespan and ensuring optimal performance of gear reducers. Here are essential maintenance practices:
- 1. Lubrication: Regular lubrication of gear reducers is vital to reduce friction, wear, and heat generation. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- 2. Inspection: Routinely inspect gear reducers for signs of wear, damage, or leaks. Check for unusual noises, vibrations, or temperature increases during operation.
- 3. Alignment: Ensure proper alignment of the input and output shafts. Misalignment can lead to increased wear, noise, and reduced efficiency. Align the components according to the manufacturer’s specifications.
- 4. Cooling and Ventilation: Maintain proper cooling and ventilation to prevent overheating. Ensure that cooling fans and vents are clean and unobstructed.
- 5. Seal Maintenance: Inspect and replace seals as needed to prevent contaminants from entering the gear reducer. Contaminants can lead to accelerated wear and reduced performance.
- 6. Bolts and Fasteners: Regularly check and tighten bolts and fasteners to prevent loosening during operation, which can cause misalignment or component damage.
- 7. Replacing Worn Components: Replace worn or damaged components, such as gears, bearings, and seals, with genuine parts from the manufacturer.
- 8. Vibration Analysis: Conduct periodic vibration analysis to identify potential issues early. Excessive vibration can indicate misalignment or component wear.
- 9. Maintenance Records: Keep detailed maintenance records, including lubrication schedules, inspection dates, and component replacements. This helps track the history of the gear reducer and aids in future maintenance planning.
- 10. Training: Provide proper training to maintenance personnel on gear reducer maintenance and troubleshooting techniques.
By adhering to these maintenance practices, you can maximize the lifespan of your gear reducers, minimize downtime, and ensure reliable operation in your industrial processes.
How do gear reducers contribute to speed reduction and torque increase?
Gear reducers play a crucial role in mechanical systems by achieving speed reduction and torque increase through the principle of gear ratios. Here’s how they work:
Gear reducers consist of multiple gears with different sizes, known as gear pairs. These gears are meshed together, and their teeth interlock to transmit motion and power. The gear ratio is determined by the ratio of the number of teeth on the input gear (driver) to the number of teeth on the output gear (driven).
Speed Reduction: When a larger gear (output gear) is driven by a smaller gear (input gear), the output gear rotates at a slower speed than the input gear. This reduction in speed is proportional to the gear ratio. As a result, gear reducers are used to slow down the rotational speed of the output shaft compared to the input shaft.
Torque Increase: The interlocking teeth of gears create a mechanical advantage that allows gear reducers to increase torque output. When the input gear applies a force (torque) to the teeth, it is transmitted to the output gear with greater force due to the leverage provided by the larger diameter of the output gear. The torque increase is inversely proportional to the gear ratio and is essential for applications requiring high torque at lower speeds.
By selecting appropriate gear ratios and arranging gear pairs, gear reducers can achieve various speed reduction and torque multiplication factors, making them essential components in machinery and equipment where precise control of speed and torque is necessary.
editor by CX 2023-11-29
China Best Sales Gear Box Planetary Reducer Planetary Gearbox Reducer 3 Arcmin Ratio 3: 1 to 10: 1 for NEMA23 Stepper Motor Input Shaft 1/4inch 6.35mm automatic gearbox
Product Description
Product Information
VRSF-5C-750-LM/VRSF-8C-1000-LN
1.About us
We are in HangZhou, ZheJiang , which is the hometown of CNC Router. We are focus on CNC Machine Parts.
We’ve been in this business for more than 10 years.
2.What products do we have?
We have many CNC Machine Parts , include Spindle,Inverter,stepper motor,driver,guide rail,sliding block,
rack,gear box,water pump,dust collector,coupling,tool-setter,tool cutter. And so on …
3.How we guarantee the quality of the products?
Each batch of products will pass the test before leaving the factory.
Before delivery, we will check the list 1 by one.
4.Why you should choose us?
We are focus on CNC Router Parts more than 10years. We can provide you with the overall solution, We
can offer you many type CNC products.Just tell us which you need , we will provide you as the best price
and the best quality and service.
5.What’s the payment term?
We normally accept T/T, Western Union, L/C, and Paypal.
6.What about the shipping ?
We support multiple modes of transportation,such as by express,by air,by sea,by rail and so on.
Also can shipping by DHL\FedEx\TNT\UPS\EMS and so on.
We can offer different type transactions: FOB\EXW\FCA\DAP\CIF.
We can also help you to keep other suppliers goods at our warehouse and shipping together.
7.How to place an order?
Just tell us what you need , then we can make a Invoice for you. If all OK , then make the order and we
shipping to you the goods ASAP.
In order to ensure that all products are what you need, we will show you the pictures, drawings, videos
and so on before shipping .
8.What about the delivery time?
We have a large warehouse and most of our goods are in stock.When you have order, we can shipping
the goods fast.
Generally speaking, the time from our warehouse to the forwarder is about 2 days, and then the goods
can be sent by DHL FedEx UPS TNT to you.
| After-sales Service: | on Line Service |
|---|---|
| Warranty: | 1year |
| Logo Printing: | with Logo Printing |
| Customization: |
Available
| Customized Request |
|---|
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
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|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there any disadvantages or limitations to using gear reducer systems?
While gear reducer systems offer numerous advantages, they also come with certain disadvantages and limitations that should be considered during the selection and implementation process:
1. Size and Weight: Gear reducers can be bulky and heavy, especially for applications requiring high gear ratios. This can impact the overall size and weight of the machinery or equipment, which may be a concern in space-constrained environments.
2. Efficiency Loss: Despite their high efficiency, gear reducers can experience energy losses due to friction between gear teeth and other components. This can lead to a reduction in overall system efficiency, particularly in cases where multiple gear stages are used.
3. Cost: The design, manufacturing, and assembly of gear reducers can involve complex processes and precision machining, which can contribute to higher initial costs compared to other power transmission solutions.
4. Maintenance: Gear reducer systems require regular maintenance, including lubrication, inspection, and potential gear replacement over time. Maintenance activities can lead to downtime and associated costs in industrial settings.
5. Noise and Vibration: Gear reducers can generate noise and vibrations, especially at high speeds or when operating under heavy loads. Additional measures may be needed to mitigate noise and vibration issues.
6. Limited Gear Ratios: While gear reducers offer a wide range of gear ratios, there may be limitations in achieving extremely high or low ratios in certain designs.
7. Temperature Sensitivity: Extreme temperatures can affect the performance of gear reducer systems, particularly if inadequate lubrication or cooling is provided.
8. Shock Loads: While gear reducers are designed to handle shock loads to some extent, severe shock loads or abrupt changes in torque can still lead to potential damage or premature wear.
Despite these limitations, gear reducer systems remain widely used and versatile components in various industries, and their disadvantages can often be mitigated through proper design, selection, and maintenance practices.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
What industries and machinery commonly utilize gear reducers?
Gear reducers are widely used across various industries and types of machinery for torque reduction and speed control. Some common industries and applications include:
- 1. Manufacturing: Gear reducers are used in manufacturing equipment such as conveyors, mixers, and packaging machines to control speed and transmit power efficiently.
- 2. Automotive: They are utilized in vehicles for applications like power transmission in transmissions and differentials.
- 3. Aerospace: Gear reducers are used in aircraft systems, including landing gear mechanisms and engine accessories.
- 4. Robotics and Automation: They play a crucial role in robotic arms, CNC machines, and automated production lines.
- 5. Mining and Construction: Gear reducers are used in heavy machinery like excavators, bulldozers, and crushers for power transmission and torque multiplication.
- 6. Energy and Power Generation: Wind turbines, hydroelectric generators, and other power generation equipment use gear reducers to convert rotational speed and transmit power.
- 7. Marine and Shipbuilding: They are used in ship propulsion systems, steering mechanisms, and anchor handling equipment.
- 8. Material Handling: Gear reducers are essential in conveyor systems, elevators, and hoists for controlled movement of materials.
- 9. Food and Beverage: They find applications in food processing equipment like mixers, grinders, and packaging machines.
- 10. Paper and Pulp: Gear reducers are used in machinery for pulp processing, paper production, and printing.
These examples represent just a fraction of the industries and machinery that benefit from the use of gear reducers to optimize power transmission and achieve the desired motion characteristics.
editor by CX 2023-11-20
China Standard K Helical Bevel Hollow Shaft Bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer manufacturer
Product Description
K Helical Bevel hollow shaft bevel Gear Motor Shaft Mounted Gear Speed Reducer Marine Transmission Gearbox Harmonic Drive Reducer
|
Output Torque |
10-4484 Nm |
|
Input Speed |
Reference details page |
|
Output Speed |
0.21-12 r/min |
|
Color |
Customizable |
|
Certificate |
ISO9001 |
|
Structure |
SF |
|
Input power rating |
0.55-7.5 |
|
Ratio |
9.96-241.09 |
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Maximum torque |
1270 |
|
Input Configurations |
Equipped with Electric Motors |
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Applicable Motors |
Single Phase AC Motor, Three Phase AC Motor |
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Output Configurations |
Solid Shaft Output |
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nstallation |
Foot-mounted |
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Lubrication |
Oil-bath and Splash Lubrication |
More mounting position and dimensions please click here to contact us.
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F helical gear reducer Parallel output, compact structure, large transmission torque, stable operation, low noise and long life. Installation method: base installation, flange installation, torque arm installation. Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509. The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining. Output mode: hollow shaft output or CHINAMFG shaft output. Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%. |
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K helical bevel gear reducer Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise Installation method: base installation, flange installation, torque arm installation, small flange installation. Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%. Reduction ratio: basic type 8.1-191, combined to 13459.
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R helical gear reducer Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the Installation method: pedestal installation, flanges with large and small flanges are easy to choose. Solid shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces |
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S series helical gear worm reducer The S series helical gear worm gear motor has a high technological content. It has a helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency of the machine. This series of products have complete specifications, wide speed range, good versatility, adapt to various installation methods, safe and reliable performance and long life, and have implemented international standards. |
Related Products
Company Information
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Steel |
| Samples: |
US$ 9999/Piece
1 Piece(Min.Order) | |
|---|
How do gear reducers contribute to energy efficiency in machinery and equipment?
Gear reducers play a significant role in enhancing energy efficiency in various machinery and equipment. Here’s how they contribute:
1. Speed Reduction: Gear reducers are commonly used to reduce the speed of the input shaft, allowing the motor to operate at a higher speed where it’s most efficient. This speed reduction helps match the motor’s optimal operating range, reducing energy consumption.
2. Torque Increase: Gear reducers can increase torque output while decreasing speed, enabling machinery to handle higher loads without the need for a larger, more energy-intensive motor.
3. Matching Load Requirements: By adjusting gear ratios, gear reducers ensure that the machinery’s output speed and torque match the load requirements. This prevents the motor from operating at unnecessary high speeds, saving energy.
4. Variable Speed Applications: In applications requiring variable speeds, gear reducers allow for efficient speed control without the need for continuous motor adjustments, improving energy usage.
5. Efficient Power Transmission: Gear reducers efficiently transmit power from the motor to the load, minimizing energy losses due to friction and inefficiencies.
6. Motor Downsizing: Gear reducers enable the use of smaller, more energy-efficient motors by converting their higher speed, lower torque output into the lower speed, higher torque needed for the application.
7. Decoupling Motor and Load Speeds: In cases where the motor and load speeds are inherently different, gear reducers ensure the motor operates at its most efficient speed while still delivering the required output to the load.
8. Overcoming Inertia: Gear reducers help overcome the inertia of heavy loads, making it easier for motors to start and stop, reducing energy consumption during frequent operation.
9. Precise Control: Gear reducers provide precise control over speed and torque, optimizing the energy consumption of machinery in processes that require accurate adjustments.
10. Regenerative Braking: In some applications, gear reducers can be used to capture and convert kinetic energy back into electrical energy during braking or deceleration, improving overall energy efficiency.
By efficiently managing speed, torque, and power transmission, gear reducers contribute to energy-efficient operation, reducing energy consumption, and minimizing the environmental impact of machinery and equipment.
What factors should be considered when selecting the right gear reducer?
Choosing the appropriate gear reducer involves considering several crucial factors to ensure optimal performance and efficiency for your specific application:
- 1. Torque and Power Requirements: Determine the amount of torque and power your machinery needs for its operation.
- 2. Speed Ratio: Calculate the required speed reduction or increase to match the input and output speeds.
- 3. Gear Type: Select the appropriate gear type (helical, bevel, worm, planetary, etc.) based on your application’s torque, precision, and efficiency requirements.
- 4. Mounting Options: Consider the available space and the mounting configuration that suits your machinery.
- 5. Environmental Conditions: Evaluate factors such as temperature, humidity, dust, and corrosive elements that may impact the gear reducer’s performance.
- 6. Efficiency: Assess the gear reducer’s efficiency to minimize power losses and improve overall system performance.
- 7. Backlash: Consider the acceptable level of backlash or play between gear teeth, which can affect precision.
- 8. Maintenance Requirements: Determine the maintenance intervals and procedures necessary for reliable operation.
- 9. Noise and Vibration: Evaluate noise and vibration levels to ensure they meet your machinery’s requirements.
- 10. Cost: Compare the initial cost and long-term value of different gear reducer options.
By carefully assessing these factors and consulting with gear reducer manufacturers, engineers and industry professionals can make informed decisions to select the right gear reducer for their specific application, optimizing performance, longevity, and cost-effectiveness.
Function of Gear Reducers in Mechanical Systems
A gear reducer, also known as a gear reduction unit or gearbox, is a mechanical device designed to reduce the speed of an input shaft while increasing its torque output. It accomplishes this through the use of a set of interlocking gears with different sizes.
The primary function of a gear reducer in mechanical systems is to:
- Speed Reduction: The gear reducer takes the high-speed rotation of the input shaft and transmits it to the output shaft through a set of gears. The gears are configured in such a way that the output gear has a larger diameter than the input gear. As a result, the output shaft rotates at a lower speed than the input shaft, but with increased torque.
- Torque Increase: Due to the size difference between the input and output gears, the torque applied to the output shaft is greater than that of the input shaft. This torque multiplication allows the system to handle heavier loads and perform tasks requiring higher force.
Gear reducers are widely used in various industries and applications where it’s necessary to adapt the speed and torque characteristics of a power source to meet the requirements of the driven equipment. They can be found in machinery such as conveyor systems, industrial machinery, vehicles, and more.
editor by CX 2023-11-14